2004-2007 Honda Aquatrax ARX1200N3/T3/T3D Factory Service Manual
This is a complete Honda factory service manual. It is fully indexed and searchable. Includes high resolution color images and diagrams.
Models covered in this service manual:
- ARX1200T3
- ARX1200T3D
- ARX1200N3
CONTENTS:
- GENERAL INFORMATION
- TECHNICAL FEATURES
- HULL/HOOD/BODY PANELS
- MAINTENANCE
- FLUSHING AND STORAGE
- LUBRICATION SYSTEM
- COOLING SYSTEM
- FUEL SYSTEM (Programmed Fuel Injection)
- ENGINE REMOVAL/INSTALLATION
- CYLINDER HEAD/VALVE
- ALTERNATOR/STARTER CLUTCH
- CRANKSHAFT/BALANCER (ARX1200T3/T3D)/ PISTON
- EXHAUST SYSTEM/ TURBOCHARGER (ARX1200T3/T3D)
- PROPULSION SYSTEM
- STEERING/REVERSE SYSTEM
- BATTERY/CHARGING SYSTEM
- IGNITION SYSTEM
- ELECTRIC STARTER
- METER/SWITCHES
- WIRING DIAGRAMS
- TROUBLESHOOTING
- INDEX
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Full list of manual chapters:
HOME PAGE
A Few Words About Safety
Service Information
For Your Customers Safety
For Your Safety
Important Safety Precautions
CONTENTS
1. GENERAL INFORMATION
SERVICE RULES
MODEL IDENTIFICATION
GENERAL SPECIFICATIONS: ARX1200T3
GENERAL SPECIFICATIONS: ARX1200T3D
GENERAL SPECIFICATIONS: ARX1200N3
LUBRICATION SYSTEM SPECIFICATIONS
FUEL SYSTEM (Programmed Fuel Injection) SPECIFICATIONS
CYLINDER HEAD/VALVE SPECIFICATIONS: '04 model
CYLINDER HEAD/VALVE SPECIFICATIONS: After '04
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
CRANKSHAFT/BALANCER (ARX1200T3/T3D)/PISTON SPECIFICATIONS
PROPULSION SYSTEM SPECIFICATIONS: '04 model
PROPULSION SYSTEM SPECIFICATIONS: After '04
BATTERY/CHARGING SYSTEM SPECIFICATIONS
IGNITION SYSTEM SPECIFICATIONS: '04 model
IGNITION SYSTEM SPECIFICATIONS: After '04
ELECTRIC STARTER SPECIFICATIONS
METER/SWITCHES SPECIFICATIONS
STANDARD TORQUE VALUES
ENGINE and BODY TORQUE VALUES: '04 model
ENGINE and BODY TORQUE VALUES: After '04
LUBRICATION and SEAL POINTS: '04 model
LUBRICATION and SEAL POINTS: After '04
CABLE and HARNESS ROUTING: ARX1200T3/T3D
CABLE and HARNESS ROUTING: ARX1200N3
EMISSION CONTROL SYSTEMS
EMISSION CONTROL INFORMATION LABEL
2. TECHNICAL FEATURES
DRY-SUMP SYSTEMS (ENGINE LUBRICATION)
OIL PRESSURE SWITCH
COOLING SYSTEM
OVERHEAT WARNING LAMP
TURBOCHARGER (ARX1200T3/T3D)
IDLE AIR CONTROL VALVE (IACV)
OFF-THROTTLE STEERING (OTS)
SPEED SENSOR
DIRECT IGNITION COIL
GPS NAVIGATION METER (ARX1200T3D)
3. HULL/HOOD/BODY PANELS
SERVICE INFORMATION
TROUBLESHOOTING
BODY PANEL LOCATIONS
SEAT
PASSENGER GRAB RAIL
SIDE PANEL
SIDE COVER
POST COVER
STORAGE BOX
REARVIEW MIRROR
FRONT HOOD
HANDLEBAR COVER
SPONSON
PROTECTOR MOLDING
DRAIN PLUG BASE
DECK MAT REPLACEMENT
COUPLER COVER
BOARDING STEP (ARX1200T3D)
4. MAINTENANCE
SERVICE INFORMATION
MAINTENANCE SCHEDULE
FUEL TANK/FUEL LINE
THROTTLE CABLE
THROTTLE BODY
SPARK PLUG
VALVE CLEARANCE
AIR FILTER
ENGINE OIL
ENGINE OIL FILTER
ENGINE IDLE SPEED
COOLING SYSTEM
IMPELLER
RUBBER COUPLING
TURBOCHARGER (ARX1200T3/T3D)
ANODE
BILGE STRAINER
DRAIN PLUG
BEARING HOUSING
REVERSE SYSTEM
NUTS, BOLTS, FASTENERS
STEERING SYSTEM
5. FLUSHING AND STORAGE
SERVICE INFORMATION
COOLING SYSTEM FLUSHING
STORAGE
IF THE WATERCRAFT IS SUBMERGED
6. LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGRAM
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
OIL PRESSURE INSPECTION
OIL TANK COVER REMOVAL
FRONT CRANKCASE COVER REMOVAL
OIL PUMP
FRONT CRANKCASE COVER INSTALLATION
OIL TANK COVER INSTALLATION
7. COOLING SYSTEM
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
COMPONENT LOCATION
SYSTEM DIAGRAM
PGM-FI (Programmed Fuel Injection) SYSTEM
MIL CODE INDEX
MIL TROUBLESHOOTING
DTC INDEX
DTC TROUBLESHOOTING
FUEL LINE INSPECTION
FUEL PUMP
FUEL TANK
SUB-AIRBOX (ARX1200T3/T3D)
AIRBOX: ARX1200T3/T3D
AIRBOX: ARX1200N3
THROTTLE BODY/INTAKE MANIFOLD
INJECTOR
PRESSURE REGULATOR
FUEL PUMP RELAY
MAP/TCP SENSOR
ECT SENSOR
IAT SENSOR
CAMSHAFT POSITION SENSOR
KNOCK SENSOR
ENGINE OIL TEMPERATURE SENSOR
MST SWITCH
ENGINE CONTROL MODULE (ECM)
AIR SCREW ADJUSTMENT
SYSTEM FLOW PATTERN
SERVICE INFORMATION
TROUBLESHOOTING
8. FUEL SYSTEM (Programmed Fuel Injection)
9. ENGINE REMOVAL/INSTALLATION
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
ENGINE REMOVAL
ENGINE INSTALLATION
10. CYLINDER HEAD/VALVE
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
CYLINDER COMPRESSION
CYLINDER HEAD COVER REMOVAL
CAMSHAFT REMOVAL
CYLINDER HEAD REMOVAL
CYLINDER HEAD DISASSEMBLY
VALVE GUIDE REPLACEMENT
VALVE SEAT INSPECTION/REFACING
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD INSTALLATION
CAMSHAFT INSTALLATION
CYLINDER HEAD COVER INSTALLATION
11. ALTERNATOR/STARTER CLUTCH
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
ALTERNATOR STATOR
IGNITION PULSE GENERATOR
FLYWHEEL REMOVAL
STARTER CLUTCH
FLYWHEEL INSTALLATION
12. CRANKSHAFT/BALANCER (ARX1200T3/T3D)/PISTON
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
CRANKCASE SEPARATION
CRANKSHAFT
MAIN JOURNAL AND BALANCER (ARX1200T3/T3D) BEARING
CRANKPIN BEARING
PISTON/CYLINDER
CRANKCASE ASSEMBLY
13. EXHAUST SYSTEM/TURBOCHARGER (ARX1200T3/T3D)
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
EXHAUST BODY
EXHAUST PIPE/TURBOCHARGER (ARX1200T3/T3D)
WATER MUFFLER
WATER CHAMBER
EXHAUST MANIFOLD
EXHAUST COMPONENT CLEANING AND INSPECTION
INTERCOOLER (ARX1200T3/T3D)
14. PROPULSION SYSTEM
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
JET PUMP REMOVAL
JET PUMP DISASSEMBLY/ INSPECTION
JET PUMP ASSEMBLY
JET PUMP INSTALLATION
DRIVE SHAFT/BEARING HOUSING
RIDE PLATE/INTAKE GRATE
THRUST PLATE/INTAKE LIP
15. STEERING/REVERSE SYSTEM
SYSTEM COMPONENTS
SERVICE INFORMATION
TROUBLESHOOTING
HANDLEBAR
STEERING SHAFT
REVERSE LEVER
REVERSE BUCKET/STEERING NOZZLE
CABLE REPLACEMENT
16. BATTERY/CHARGING SYSTEM
COMPONENT LOCATION
SYSTEM DIAGRAM
SERVICE INFORMATION
TROUBLESHOOTING
BATTERY
CHARGING SYSTEM INSPECTION
REGULATOR/RECTIFIER
17. IGNITION SYSTEM
COMPONENT LOCATION
SYSTEM DIAGRAM
SERVICE INFORMATION
TROUBLESHOOTING
IGNITION SYSTEM INSPECTION
IGNITION COIL
IGNITION TIMING
18. ELECTRIC STARTER
COMPONENT LOCATION
SYSTEM DIAGRAM
SERVICE INFORMATION
TROUBLESHOOTING
STARTER MOTOR
STARTER RELAY SWITCH
19. METER/SWITCHES
COMPONENT LOCATION
SERVICE INFORMATION
COMBINATION METER
SPEEDOMETER/SPEED SENSOR
TACHOMETER
FUEL GAUGE/FUEL LEVEL SENSOR
INDICATORS
HANDLEBAR SWITCH
MAIN RELAY
OFF-THROTTLE STEERING SYSTEM
GPS RECEIVER (ARX1200T3D)
20. WIRING DIAGRAMS
ARX1200T3
ARX1200T3D
ARX1200N3
21. TROUBLESHOOTING
ENGINE DOES NOT START OR IS HARD TO START
ENGINE LACKS POWER
POOR PERFORMANCE AT LOW AND IDLE SPEED
POOR PERFORMANCE AT HIGH SPEED
22. INDEX
