2011 Arctic Cat DVX 90 / 90 Utility ATV Service Manual
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Factory Service Manual for Arctic Cat DVX 90 / 90 Utility ATV.
Manual is indexed and searchable for easy access to information. It has hundreds of high quality images and diagrams, a must have manual to perform maintenance and repairs.
Manual Chapters:
- GENERAL INFORMATION/ SPECIFICATIONS
- PERIODIC MAINTENANCE
- ENGINE / TRANSMISSION
- FUEL / LUBRICATION
- ELECTRICAL SYSTEM
- DRIVE SYSTEM
- SUSPENSION
- STEERING / FRAME
- HANDLEBAR CONTROLS
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"2011 Arctic Cat DVX 90 / 90 Utility ATV Service Manual" manual can be saved to any computer hard drive, flash storage, burned to a CD or DVD ROM or any other digital media.This Manual PDF file is:
- + Printable: Yes
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Full list of manual chapters:
TABLE OF CONTENTS
General Information
Specifications
Torque Specifications
Torque Conversions (ft-lb/N-m)
Tightening Torque (General Bolts)
Break-In Procedure
Gasoline-Oil-Lubricant
RECOMMENDED GASOLINE
RECOMMENDED ENGINE OIL
RECOMMENDED TRANSMISSION LUBRICANT
FILLING GAS TANK
Genuine Parts
Preparation For Storage
Preparation After Storage
Periodic Maintenance/ Tune-Up
Periodic Maintenance Chart
Air Filter
Valve/Tappet Clearance
Testing Engine Compression
Spark Plug
Muffler/Spark Arrester
Transmission Lubricant
Engine Oil
Headlights
Brakelight/Taillight
Brake Systems
CHECKING FRONT WHEEL BRAKE
CHECKING REAR WHEEL BRAKE
ADJUSTING FRONT WHEEL BRAKE
MEASURING/REPLACING BRAKE SHOES/PADS
Removing Front Brake Shoes
Removing Rear Brake Pads
Inspecting and Measuring
Installing Front Brake Shoes
Installing Rear Brake Pads
BLEEDING
Replacing Drive Belt
REMOVING
INSTALLING
Adjusting Shift Linkage
Troubleshooting Brake System
Engine/Transmission
Specifications
Removing Engine/ Transmission
Top-Side Components
Removing Top-Side Components
A. CAMSHAFT HOLDER/ROCKER ARMS B. CYLINDER HEAD/CAMSHAFT
C. CYLINDER D. PISTON
Servicing Top-Side Components
VALVE ASSEMBLY
Cleaning/Inspecting Cylinder Head Assembly
REMOVING VALVES
Measuring Valve Stem Runout
Measuring Valve Face/Seat Width
Measuring Valve Face Radial Runout
Measuring Valve Stem to Guide Clearance
Servicing Valves/Valve Guides/ Valve Seats
Measuring Rocker Arm to Shaft Clearance
Installing Valves
PISTON ASSEMBLY
Cleaning/Inspecting Piston
Removing Piston Rings
Cleaning/Inspecting Piston Ring Grooves
Measuring Piston-Ring End Gap (Installed)
Measuring Piston Pin, Connecting Rod Small End, and Piston-Pin Bore
Measuring Piston Skirt/Cylinder Clearance
Installing Piston Rings
CYLINDER/CYLINDER HEAD ASSEMBLY
Cleaning/Inspecting Cylinder Head
Measuring Cylinder Head Distortion
Cleaning/Inspecting Cylinder
Inspecting Cam Chain Guide
Honing Cylinder
Measuring Camshaft Lobe Height
Inspecting Camshaft Bearing/ Sprocket
Installing Top-Side Components
A. PISTON B. CYLINDER
C. CYLINDER HEAD/CAMSHAFT D. CAMSHAFT HOLDER/ROCKER ARMS
Left-Side Components
Removing Left-Side Components
A. V-BELT COVER B. V-BELT/DRIVE CLUTCH/DRIVEN PULLEY C. CENTRIFUGAL CLUTCH D. GEAR SHIFT POSITION SWITCH E. STARTER ONE-WAY CLUTCH
Installing Left-Side Components
A. GEAR SHIFT POSITION SWITCH B. STARTER ONE-WAY CLUTCH C. ROTOR/FLYWHEEL D. CENTRIFUGAL CLUTCH E. V-BELT/DRIVE CLUTCH /DRIVEN PULLEY
Right-Side Components
Removing Right-Side Components
A. COOLING FAN B. ROTOR/FLYWHEEL C. STATOR COIL D. OIL PUMP
E. TRANSMISSION
Removing
Disassembling
F. MAIN SHAFT
Servicing Right-Side Components
TRANSMISSION COMPONENTS
OIL PUMP
Installing Right-Side Components
A. MAIN SHAFT
B. TRANSMISSION
Assembling
Center Crankcase Components
Disassembling Crankcase Halves
Servicing Crankcase Components
Assembling Crankcase Half
Installing Engine/ Transmission
Troubleshooting
Fuel/Lubrication
Carburetor Specifications
Carburetor Schematic
Carburetor
REMOVING
DISASSEMBLING
CLEANING AND INSPECTING
ASSEMBLING
INSTALLING
Throttle Cable Free-Play
Engine RPM (Idle)
Gas Tank
REMOVING
CLEANING AND INSPECTING
INSTALLING
Gas Tank Valve
REMOVING/INSPECTING
INSTALLING
Gas/Vent Hoses
Oil Pump Assembly
Oil Screen/Filter
Troubleshooting
Electrical System
Specifications
Battery
Testing Electrical Components
Timing Sensor
PEAK VOLTAGE
RESISTANCE
CDI/Ignition Coil
PEAK VOLTAGE
Stator Coil
VOLTAGE (No Load)
RESISTANCE
Choke Circuit
CHOKE VOLTAGE
Brakelight Switch
VOLTAGE (Wiring Harness Connector)
RESISTANCE (Brakelight Switch Connector)
Fuse
Ignition Coil
PRIMARY WINDING RESISTANCE
SECONDARY WINDING RESISTANCE
SPARK PLUG CAP RESISTANCE
Ignition Switch
VOLTAGE
RESISTANCE
Handlebar Control Switches
RESISTANCE (Starter Button)
RESISTANCE (Emergency Stop)
Magneto Assembly
REMOVING
INSPECTING
INSTALLING
Starter Motor
REMOVING
INSTALLING
Regulator/Rectifier
VOLTAGE
Ignition Timing
Headlights
BULB VERIFICATION
VOLTAGE
Troubleshooting
Drive System
Drive Chain/Sprockets
CHECKING DRIVE CHAIN AND SPROCKETS
ADJUSTING DRIVE CHAIN
REMOVING DRIVE CHAIN
INSTALLING DRIVE CHAIN
REMOVING FRONT DRIVE SPROCKET
INSTALLING FRONT DRIVE SPROCKET
REMOVING REAR SPROCKET
INSTALLING REAR SPROCKET
Rear Hub/Drive Axle
REMOVING REAR HUB/DRIVE AXLE
REMOVING BEARINGS AND SEALS
REMOVING AXLE HOUSING
CLEANING AND INSPECTING
INSTALLING BEARINGS AND SEALS
INSTALLING AXLE HOUSING
INSTALLING DRIVE AXLE/REAR HUB
Front Hub
REMOVING HUB
CLEANING AND INSPECTING
REMOVING HUB BEARINGS AND SEALS
INSTALLING HUB BEARINGS AND SEALS
INSTALLING HUB
Brake Systems
Troubleshooting
Suspension
Shock Absorbers
REMOVING FRONT SHOCK ABSORBERS
REMOVING REAR SHOCK ABSORBER
CLEANING AND INSPECTING
INSTALLING FRONT SHOCK ABSORBERS
INSTALLING REAR SHOCK ABSORBER
A-Arm
REMOVING
CLEANING AND INSPECTING
INSTALLING
Swing Arm
REMOVING
CLEANING AND INSPECTING
INSTALLING
Wheels and Tires
TIRE SIZE
TIRE INFLATION PRESSURE
REMOVING
CLEANING AND INSPECTING
INSTALLING
CHECKING/INFLATING
Troubleshooting
Steering/Frame
Steering Post/Handlebar/ Tie Rods
REMOVING
CLEANING AND INSPECTING
INSTALLING
Handlebar Grip
REMOVING
INSPECTING
INSTALLING
Troubleshooting
Handlebar Controls
Handlebar Switch
REMOVING
INSTALLING
Hand Brake Lever Assemblies
REMOVING
INSTALLING
Back Cover
