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2011 Arctic Cat 366SE ATV Service Manual

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Number of pages: 123
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Factory Service Manual for Arctic Cat 366SE ATV.

Manual is indexed and searchable for easy access to information. It has hundreds of high quality images and diagrams, a must have manual to perform maintenance and repairs.

Manual Chapters:
- GENERAL INFORMATION/ SPECIFICATIONS
- PERIODIC MAINTENANCE
- ENGINE / TRANSMISSION
- FUEL / LUBRICATION / COOLING
- ELECTRICAL SYSTEM
- DRIVE SYSTEM
- SUSPENSION
- STEERING / FRAME
- CONTROLS / INDICATORS

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Full list of manual chapters:

TABLE OF CONTENTS
General Information
    General Specifications
    Torque Specifications
    Torque Conversions (ft-lb/N-m)
    Break-In Procedure
    Gasoline - Oil - Lubricant
        RECOMMENDED GASOLINE
        RECOMMENDED ENGINE/ TRANSMISSION OIL
        RECOMMENDED FRONT DIFFERENTIAL/REAR DRIVE LUBRICANT
        FILLING GAS TANK
    Genuine Parts
    Preparation For Storage
    Preparation After Storage
Periodic Maintenance
    SPECIAL TOOLS
    Periodic Maintenance Chart
    Lubrication Points
    Air Filter
        CLEANING AND INSPECTING FILTER
        CHECKING AND CLEANING DRAIN
    Valve/Tappet Clearance
        Feeler Gauge Procedure
        Valve Adjuster Procedure
    Testing Engine Compression
    Spark Plug
    Muffler/Spark Arrester
    Adjusting Throttle Cable
    Adjusting Engine RPM (Idle)
    Engine/Transmission Oil - Filter - Strainer
        OIL - FILTER
        STRAINER
    Front Differential/Rear Drive Lubricant
    Tires
        TIRE SIZES
        TIRE INFLATION PRESSURE
    Driveshaft/Coupling
    Nuts/Bolts/Cap Screws
    Ignition Timing
    Lights
        HEADLIGHTS
        TAILLIGHTS-BRAKELIGHTS
        RUNNING LIGHTS/BACK-UP LIGHTS
        CHECKING/ADJUSTING HEADLIGHT AIM
    Shift Lever
        CHECKING ADJUSTMENT
        ADJUSTING
    Frame/Welds/Racks
    Hydraulic Brake Systems
        CHECKING/BLEEDING
        INSPECTING HOSES
        CHECKING/REPLACING PADS
    Burnishing Brake Pads
    Checking/Replacing V- Belt
        REMOVING
        INSTALLING
Engine/Transmission
    SPECIAL TOOLS
    Specifications
    Troubleshooting
    Removing Engine/ Transmission
    Top-Side Components
    Removing Top-Side Components
        A. Valve Cover/Rocker Arms B. Cylinder Head/Camshaft
        C. Cylinder D. Piston
    Servicing Top-Side Components
        VALVE ASSEMBLY
            Cleaning/Inspecting Valve Cover
            Removing Valves
            Measuring Valve Stem Runout
            Measuring Valve Stem Outside Diameter
            Measuring Valve Face/Seat Width
            Measuring Valve Face Radial Runout
            Measuring Valve Guide/Valve Stem Deflection (Wobble Method)
            Measuring Valve Guide (Inside Diameter)
            Servicing Valves/Valve Guides/ Valve Seats
            Measuring Rocker Arm (Inside Diameter)
            Measuring Rocker Arm Shaft (Outside Diameter)
            Installing Valves
        PISTON ASSEMBLY
            Cleaning/Inspecting Piston
            Removing Piston Rings
            Cleaning/Inspecting Piston Rings
            Measuring Piston-Ring End Gap (Installed)
            Measuring Piston Pin, Connecting Rod Small End, and Piston-Pin Bore
            Measuring Piston Skirt/ Cylinder Clearance
            Installing Piston Rings
        CYLINDER/CYLINDER HEAD ASSEMBLY
            Cleaning/Inspecting Cylinder Head
            Measuring Cylinder Head Distortion
            Cleaning/Inspecting Cylinder
            Inspecting Cam Chain Guide
            Honing Cylinder
            Measuring Camshaft Runout
            Measuring Camshaft Lobe Height
            Inspecting Camshaft Bearing Journal
            Measuring Camshaft to Cylinder Head Clearance
            Inspecting Camshaft Spring/ Drive Pin
    Installing Top-Side Components
        A. Piston B. Cylinder
        C. Cylinder Head/Camshaft D. Valve Cover/Rocker Arms
    Left-Side Components
    Removing Left-Side Components
        A. Cover/Stator Assembly
        B. Rotor/Flywheel C. Starter Motor
    Installing Left-Side Components
        A. Starter Idler Gears B. Rotor/Flywheel
        C. Cover
    Right-Side Components
    Removing Right-Side Components
        A. V-Belt Cover B. Driven Pulley C. Clutch Cover
        D. Gear Position Switch E. Centrifugal Clutch Assembly F. Oil Pump Drive Gear G. Oil Pump Driven Gear
        H. Oil Pump/Oil Strainer
    Servicing Right-Side Components
        INSPECTING CENTRIFUGAL CLUTCH SHOE
        INSPECTING CENTRIFUGAL CLUTCH HOUSING
        INSPECTING PRIMARY ONE-WAY DRIVE
        INSPECTING OIL PUMP
        DRIVEN PULLEY ASSEMBLY
    Installing Right-Side Components
        A. Oil Strainer/Oil Pump
        B. Clutch Cover C. Fixed Drive Face D. Movable Drive Face
    Center Crankcase Components
    Separating Crankcase Halves
    Disassembling Crankcase Half
    Servicing Center Crankcase Components
        SECONDARY GEARS
            Checking Backlash
            Correcting Backlash
            Checking Tooth Contact
            Correcting Tooth Contact
        CRANKSHAFT ASSEMBLY
            Measuring Connecting Rod (Small End Inside Diameter)
            Measuring Connecting Rod (Small End Deflection)
            Measuring Connecting Rod (Big End Side-to-Side)
            Measuring Connecting Rod (Big End Width)
            Measuring Crankshaft (Runout)
            Measuring Crankshaft (Web-to- Web)
        COUNTERSHAFT
            Disassembling
            Assembling
    Joining Crankcase Halves
    Assembling Crankcase Half
    Installing Engine/ Transmission
Fuel/Lubrication/Cooling
    SPECIAL TOOLS
    Carburetor Specifications
    Electric Choke
        REMOVING
        INSPECTING/TESTING
        INSTALLING
    Carburetor
        REMOVING
        DISASSEMBLING
        CLEANING AND INSPECTING
        ASSEMBLING
        INSTALLING
    Throttle Cable Free-Play
    Engine RPM (Idle)
    Gas Tank
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Oil Filter/Oil Pump
    Testing Oil Pump Pressure
    Oil Cooler
        REMOVING
        INSTALLING
    Troubleshooting
Electrical System
    SPECIAL TOOLS
    Specifications
    Electrical Connections
    Battery
    RPM Limiter
    Testing Electrical Components
    Accessory Receptacle/ Connector
        VOLTAGE
    Brakelight Switch (Pressure)
        VOLTAGE (Wiring Harness Side)
        RESISTANCE (Switch)
    Oil Temperature and Cooling Fan Switches
    Fan Motor
        VOLTAGE (Main Harness Connector to Fan Motor)
        RESISTANCE (Fan Motor Connector)
    Fuse Block/Power Distribution Module
        RELAYS
    Ignition Coil
        RESISTANCE
            Primary Winding
            Secondary Winding
            Spark Plug Cap
        PEAK VOLTAGE
            Primary/CDI
    Speed Sensor
    Ignition Switch
        VOLTAGE
        RESISTANCE
    Handlebar Control Switches
        RESISTANCE (HI Beam)
        RESISTANCE (LO Beam)
        RESISTANCE (Emergency Stop)
        RESISTANCE (Reverse Override)
    Front Drive Selector Switch
        RESISTANCE
        VOLTAGE
    Front Drive Selector Actuator
        VOLTAGE
    Gear Position Switch
    Stator Coil
        VOLTAGE (AC Generator - Regulated Output)
        VOLTAGE (Charging Coil - No Load)
        RESISTANCE (Charging Coil)
        RESISTANCE (Trigger Coil)
        PEAK VOLTAGE
            Trigger Coil
    Starter Relay
    Starter Motor
        TESTING VOLTAGE
        REMOVING
        INSTALLING
    CDI Unit
    Regulator/Rectifier
        TESTING
    Lights
        HEADLIGHTS - RUNNING LIGHTS
            Voltage (Headlights)
            Voltage (Running Lights)
        TAILLIGHTS - BRAKELIGHTS
            Voltage (Taillights)
            Voltage (Brakelights)
        BACK-UP LIGHTS
            Voltage
    Ignition Timing
    Troubleshooting
Drive System
    GENERAL INFORMATION
    SPECIAL TOOLS
    Front Drive Actuator
        REMOVING
        INSTALLING
    Front Differential
        REMOVING DIFFERENTIAL
            Disassembling Input Shaft
            Assembling Input Shaft
            Disassembling Pinion Gear
            Shimming Procedure/Shim Selection
            Backlash
            Ring Gear End-Play
        RING GEAR/THRUST BUTTON
            Removing
            Inspecting
            Installing/Shimming
            Assembling Differential Assembly
            Removing Needle Bearing
            Installing Needle Bearing
            Removing/Installing Axle Seal
        INSTALLING DIFFERENTIAL
    Drive Axles
        REMOVING REAR DRIVE AXLES
        REMOVING FRONT DRIVE AXLE
        CLEANING AND INSPECTING
        DISASSEMBLING AXLES
        ASSEMBLING AXLES
        INSTALLING REAR DRIVE AXLE
        INSTALLING FRONT DRIVE AXLE
    Rear Gear Case
        REMOVING
        INSTALLING
    Hub
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Hydraulic Brake Caliper
        REMOVING/DISASSEMBLING
        CLEANING AND INSPECTING
        ASSEMBLING/INSTALLING
    Troubleshooting Drive System
    Troubleshooting Brake System
Suspension
    Shock Absorbers
        REMOVING
        INSTALLING
    Front A-Arms
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Rear A-Arms
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Wheels and Tires
        TIRE SIZE
        TIRE INFLATION PRESSURE
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
        CHECKING/INFLATING
    Troubleshooting
Steering/Frame
    Steering Post/Tie Rods
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Handlebar Grip
        REMOVING
        INSTALLING
    Steering Knuckles
        REMOVING AND DISASSEMBLING
        CLEANING AND INSPECTING
        ASSEMBLING AND INSTALLING
    Measuring/Adjusting Toe-Out
    Front Rack
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Front Bumper Assembly
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Front Body Panel/Fender
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Exhaust System
        REMOVING MUFFLER
        INSPECTING MUFFLER
        INSTALLING MUFFLER
    Rear Body Panel/Rack
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Seat
        REMOVING/INSTALLING
    Troubleshooting
Controls/Indicators
    Hand Brake Lever/Master Cylinder Assembly
        REMOVING
        INSPECTING
        INSTALLING
    Throttle Control
        REMOVING
        INSTALLING
        ADJUSTING
    LCD Gauge
        REPLACING

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