2005 Ski-Doo Tundra, Skandic, Expedition Shop Manual
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- 2005 Tundra Skandic Expedition repair manual
Original Ski-Doo Shop Manual covers the following models:
- TUNDRA
- SKANDIC - LT/LT E/WT/SWT/WT LC/SUV 550/SUV 600
- EXPEDITION - TUV 600 HO SDI/TUV V-1000
Manual Chapters:
TABLE OF CONTENTS
SAFETY NOTICE
INTRODUCTION
- Vehicle description decal
- Vehicle identification number (VIN)
- Engine serial number
- List of abbreviations used in this manual
- Arrangement of this manual
- General information
- Illustrations and procedures
- Self-locking fasteners procedure
- Loctite application procedure
- Threadlocker
- Stripped thread repair
- Gasket compound
- Mounting on shaft
- Case-in components
- Tightening torque
SECTIONS
- MAINTENANCE
- MAINTENANCE CHART
- STORAGE
- General
- Vehicle cleaning
- Engine compartment
- Battery
- Fuel stabilizer
- Engine lubrication
- Cooling system
- Engine oil change and filter
- Countershaft lubrication
- Pulley protection
- Vehicle protection
- Rags in air intake and exhaust system
- PRESEASON PREPARATION
- Fuel filter replacement
- Throttle body cleaning (on so equipped models)
- Carburetor cleaning (on so equipped models)
- Air filter cleaning
- Rags in air intake and exhaust system
- Engine lubrication
- Cleaning of drive and driven pulleys
- Cleaning of brake disk
- Drive belt condition
- Spark plugs
- TROUBLESHOOTING GUIDE
- ENGINE (2-STROKE)
- ENGINE (4-TEC)
- Cooling system
- Alternator
- Lubrication
- Cylinder and cylinder head
- Crankshaft
- Electric starter
- Engine general
- FUEL AND OIL SYSTEMS (2-STROKE ENGINES)
- TRANSMISSION AND BRAKE SYSTEMS
- Transmission
- Brake system
- Mechanical brake
- Hydraulic brake
- Mechanical and hydraulic brakes
- ELECTRICAL SYSTEM
- SUSPENSION AND TRACK
- ENGINES (2-STROKE)
- 277 ENGINE TYPE
- Engine removal and installation
- Removal from vehicle
- Engine support and muffler disassembly and assembly
- Installation on vehicle
- Top end
- Troubleshooting
- Top end removal (without removing engine from chassis)
- Cleaning
- Disassembly
- Inspection
- Assembly
- Bottom end
- Cleaning
- Disassembly
- Inspection
- Assembly
- 443 AND 552 ENGINES
- Engine removal and installation
- Engine removal and installation
- Top end
- General
- Troubleshooting
- Cleaning
- Disassembly
- Inspection
- Assembly
- Bottom end
- Cleaning
- Disassembly
- Inspection
- Assembly
- Break-in
- 593 AND 593 HO SDI ENGINES
- Removal from vehicle
- Installation on vehicle
- Top end
- General
- Troubleshooting
- Component removal
- Cleaning
- RAVE valve basic operation
- Disassembly
- Inspection
- Assembly
- Bottom end
- Cleaning
- Disassembly
- Inspection
- Assembly
- Break-in
- LEAK TEST AND ENGINE DIMENSION MEASUREMENT
- Leak test
- Preparation
- Procedure
- Finalizing reassembly
- Engine leak verification flow chart
- Engine dimension measurement
- Cylinder head warpage
- Cylinder taper
- Cylinder out of round
- Combustion chamber volume measurement
- Used piston measurement
- Cylinder/piston clearance
- Ring/piston groove clearance
- Ring end gap
- Crankshaft deflection
- Connecting rod big end axial play
- Crankshaft end-play
- Checking surface flatness
- Rectifying surfaces
- Checking crankshaft alignment
- MAGNETO SYSTEM
- General
- Cleaning
- Disassembly
- Assembly
- INJECTION SYSTEM
- Oil injection pump
- General
- Oil type
- Oil system leak test
- Oil pump identification
- Cleaning
- Disassembly
- Assembly
- Adjustment
- Bleeding oil lines
- Checking operation
- AXIAL FAN COOLING SYSTEM
- Removal
- Cleaning
- Disassembly and assembly
- Installation
- Fan belt replacement and deflection adjustment
- LIQUID COOLING SYSTEM
- Cooling system leak test
- Inspection
- Draining the system
- Disassembly and assembly
- Cooling system refilling procedure
- REWIND STARTER
- Inspection
- Removal
- Rope replacement
- Disassembly
- Assembly
- Installation
- FUEL SYSTEM
- Carburetor
- Identification
- Removal
- Cleaning and inspection
- Disassembly and assembly
- Carburetor adjustments
- Installation
- Idle speed final adjustment
- Choke
- Fuel pump
- Removal
- Pump verification
- Cleaning and inspection
- Installation
- Fuel tank
- ENGINE (4-TEC)
- LEAK TEST
- Verification
- Leak test procedure
- Preparation and test
- Preparation
- Installation
- REMOVAL AND INSTALLATION
- Engine removal
- Engine installation
- COOLING SYSTEM
- Cooling system leak test
- Inspection
- Coolant replacement
- Coolant hoses
- Water pump housing/thermostat
- Water pump impeller
- Ignition cover
- Water pump shaft
- Pressure cap
- Radiators
- LUBRICATION SYSTEM
- General
- Oil level check
- Engine oil pressure test
- Oil change
- Oil filter
- Oil tank
- Oil filter housing
- Engine oil pressure regulator
- Oil pumps
- Pressure oil pump
- Suction oil pump
- Oil nozzle
- Oil sieves
- Reed valve
- CYLINDER AND CYLINDER HEAD
- Cylinder/cylinder head 1 (front-side)
- Cylinder/cylinder head 2 (rear-side)
- General
- Spark plug
- Temperature sensor
- Valve cover
- Rocker arm
- Chain tensioner
- Breather
- Decompressor
- Camshaft timing gear
- Timing chain
- Cylinder head
- Camshaft
- Valve springs
- Valve
- Cylinder
- Piston
- CRANKSHAFT/DRIVE GEARS
- Timing chain
- Drive gears
- Trigger wheel
- Crankshaft
- Crankshaft locking tool
- Piston
- Piston rings
- CRANKCASE
- General
- PTO cover
- Crankcase
- ENGINE MANAGEMENT (2-TEC)
- OVERVIEW
- Operating principle
- Air induction
- Fuel delivery system
- General
- Component description
- Engine management system (EMS)
- EMS — General functions
- EMS — Engine management system functions
- Electronic fuel injection
- Ignition timing
- Electronically controlled RAVE
- Knock sensor
- Engine modes of operation
- Flooded engine (drowned mode)
- Monitoring system
- Limp home modes
- Diagnostic mode
- Charging system
- Ignition system
- Double ignition coil
- Trigger coil
- DIAGNOSTIC PROCEDURE
- General
- Troubleshooting
- VCK (vehicle communication kit)
- 2-TEC system fault codes
- COMPONENT INSPECTION AND ADJUSTMENT
- General
- Fuel system
- Electrical system
- Resistance measurement
- Engine connector pin-outs
- Air induction system
- Throttle body
- Fuel delivery
- Fuel pump
- Fuel rails
- Fuel injectors
- Electronic management
- ECM replacement
- Engine wiring harness
- Throttle position sensor (TPS)
- Crankshaft position sensor (CPS)
- Air temperature sensor (ATS)
- Coolant temperature sensor (CTS)
- Air pressure sensor (APS)
- Exhaust gas temperature sensor (EGTS)
- Knock sensor (KS)
- E-RAVE solenoid
- Double ignition coil
- Ignition timing
- Engine START/RER button verification
- DESS switch verification
- Spark plugs
- Cranking system
- ENGINE MANAGEMENT (4-TEC)
- OVERVIEW
- Operating principle of engine management
- Air induction
- Fuel delivery system
- Basic operation
- Intake manifold
- Fuel pump module
- Electronic management
- EMS (engine management system)
- ECM
- EMS — General functions
- EMS — Engine management functions
- DIAGNOSTIC PROCEDURE
- General
- Monitoring beeper coded signals
- VCK (vehicle communication kit)
- 4-TEC system fault codes
- 4-TEC TPS fault tables
- COMPONENT INSPECTION AND ADJUSTMENT
- General
- Fuel system
- Electrical system
- Engine connector pin-outs
- Connectors on engine
- Air induction system
- Throttle body
- Fuel delivery
- Fuel pump
- Fuel rails
- Fuel injectors
- Electronic management
- ECM replacement
- Engine wiring harness
- Throttle position sensor (TPS)
- Idle bypass valve
- Crankshaft position sensor (CPS)
- Camshaft position sensor (CAPS)
- Air temperature sensor (ATS)
- Coolant temperature sensor (CTS)
- Manifold air pressures sensor (MAPS)
- Oil pressure switch (OPS)
- Ignition coils
- Engine start switch verification
- DESS switch verification
- Spark plugs
- Cranking system
- TRANSMISSION
- DRIVE BELT
- Application chart
- Checking neutral function
- Cleaning
- Inspection
- Rotation direction
- Drive belt height measurement and adjustment
- Drive belt deflection measurement (reference only)
- DRIVE PULLEY
- Bombardier Lite
- General
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- Comet® 102C
- General
- Maintenance
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- TRA III
- TRA IV
- General
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- Drive pulley adjustment
- DRIVEN PULLEY
- Removal
- Disassembly
- Inspection
- Assembly
- Installation
- Adjustment
- Disassembly
- Inspection
- Assembly
- Installation
- Adjustment
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- Adjustment
- PULLEY DISTANCE AND ALIGNMENT
- General
- General procedure
- Pulley alignment and distance specifications chart
- BRAKE
- Mechanical brake
- Hydraulic brake
- Brake fluid type
- Brake pads replacement
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- Adjustment
- Bleeding
- CHAINCASE
- Removal
- Disassembly
- Inspection
- Assembly
- Installation
- Adjustment
- Removal
- Inspection
- Gear ratio modification
- Installation
- Drive chain adjustment
- Adjustment
- GEARBOX
- 3-Speed gearbox
- Removal
- Disassembly
- Inspection
- Assembly
- Installation
- Oil level
- DRIVE CHAIN
- General
- Silent chain
- Chain attachment
- Chain separation
- ELECTRICAL
- IGNITION TIMING
- Verifying magneto flywheel timing mark position
- SPARK PLUGS
- NGK spark plug
- NGK spark plug numbering system
- Design symbols used in NGK spark plugs
- Disassembly
- Heat range
- Fouling
- Spark plug analysis
- Spark plug installation
- Spark plug tightening torque
- ALTERNATOR
- Removal
- Inspection
- Installation
- BATTERY
- General
- Removal
- Cleaning
- Inspection
- Battery charge testing
- Battery storage
- Activation of new battery
- Servicing
- Battery charging
- Installation of battery
- Cable terminal installation
- ELECTRIC STARTER
- Removal
- Disassembly
- Cleaning and inspection
- Cleaning
- Inspection
- Assembly
- Installation
- TESTING PROCEDURE
- General
- Ignition system testing sequence
- Lighting system testing sequence
- 1. Sparking
- 2. Electrical connector testing
- 3. Ignition switch, dess switch or tether cord cut-out switch and engine cut-out switch testing
- 4. Ignition generator coil testing
- 5. Trigger coil testing
- 6. MPEM voltage testing
- 7. High voltage coil testing
- 8. Buzzer testing
- Lighting generator coil voltage testing
- Conclusion
- Inspection of AC circuit isolation
- Inspection
- Inspection of heating elements
- REAR SUSPENSION
- TORQUE REACTION SUSPENSION
- Component removal
- Suspension ass'y removal
- Disassembly and assembly
- Inspection
- Suspension ass'y installation
- Ride adjustment
- Lubrication
- ARTICULATING SLIDE SUSPENSION
- Removal
- Disassembly and assembly
- Shock absorber servicing
- Installation
- Ride adjustment
- SUV SUSPENSION
- Removal
- Disassembly and assembly
- Shock absorber inspection
- Installation
- Lubrication
- Ride adjustment
- DRIVE AXLE
- Removal
- Disassembly
- Assembly
- Installation
- Lubrication
- Adjustment
- TRACK
- Track type application
- General
- Inspection
- Removal
- Installation
- STEERING / FRONT SUSPENSION
- STEERING SYSTEM
- Inspection
- Disassembly and assembly
- Handlebar position adjustment
- Steering adjustment (skis)
- Lubrication
- SUSPENSION AND SKI SYSTEM
- On-vehicle component removal
- Disassembly
- Inspection
- Installation
- On-vehicle component verification
- Disassembly
- Inspection
- Installation
- Disassembly
- Inspection
- Installation
- BODY/FRAME
- BODY
- Installation and adjustment
- Headlamp beam aiming
- Bulb replacement
- Decal
- Belt guard
- Wiring harness
- Cables
- Tubing
- Plastic maintenance and repair
- Maintenance
- Repair
- Repair procedure for R.I.M. urethane
- FRAME
- Frame cleaning
- Frame welding
- TECHNICAL DATA
- ENGINES
- VEHICLES
- TECHNICAL DATA LEGENDS
- Engine technical data legend
- Vehicle technical data legend
- WIRING DIAGRAMS
- WIRING DIAGRAMS
- Wire colors and circuit
- ANNEXES
- 2005 TUNDRA R
- 2005 SKANDIC LT 440
- 2005 SKANDIC WT, SKANDIC SWT, SKANDIC SUV 550
- 2005 SKANDIC WT LC, SKANDIC SUV 600
- 2005 EXPEDITION 600 TUV SDI
- 2005 EXPEDITION V-1000 TUV
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Full list of manual chapters:
TABLE OF CONTENTS
SAFETY NOTICE
INTRODUCTION
Vehicle description decal
Vehicle identification number (VIN)
Engine serial number
List of abbreviations used in this manual
Arrangement of this manual
General information
Illustrations and procedures
Self-locking fasteners procedure
Loctite application procedure
Threadlocker
Stripped thread repair
Gasket compound
Mounting on shaft
Case-in components
Tightening torque
SECTIONS
MAINTENANCE
MAINTENANCE CHART
STORAGE
General
Vehicle cleaning
Engine compartment
Battery
Fuel stabilizer
Engine lubrication
Cooling system
Engine oil change and filter
Countershaft lubrication
Pulley protection
Vehicle protection
Rags in air intake and exhaust system
PRESEASON PREPARATION
Fuel filter replacement
Throttle body cleaning (on so equipped models)
Carburetor cleaning (on so equipped models)
Air filter cleaning
Rags in air intake and exhaust system
Engine lubrication
Cleaning of drive and driven pulleys
Cleaning of brake disk
Drive belt condition
Spark plugs
TROUBLESHOOTING GUIDE
ENGINE (2-STROKE)
ENGINE (4-TEC)
Cooling system
Alternator
Lubrication
Cylinder and cylinder head
Crankshaft
Electric starter
Engine general
FUEL AND OIL SYSTEMS (2-STROKE ENGINES)
TRANSMISSION AND BRAKE SYSTEMS
Transmission
Brake system
Mechanical brake
Hydraulic brake
Mechanical and hydraulic brakes
ELECTRICAL SYSTEM
SUSPENSION AND TRACK
ENGINES (2-STROKE)
277 ENGINE TYPE
Engine removal and installation
Removal from vehicle
Engine support and muffler disassembly and assembly
Installation on vehicle
Top end
Troubleshooting
Top end removal (without removing engine from chassis)
Cleaning
Disassembly
Inspection
Assembly
Bottom end
Cleaning
Disassembly
Inspection
Assembly
443 AND 552 ENGINES
Engine removal and installation
Engine removal and installation
Top end
General
Troubleshooting
Cleaning
Disassembly
Inspection
Assembly
Bottom end
Cleaning
Disassembly
Inspection
Assembly
Break-in
593 AND 593 HO SDI ENGINES
Removal from vehicle
Installation on vehicle
Top end
General
Troubleshooting
Component removal
Cleaning
RAVE valve basic operation
Disassembly
Inspection
Assembly
Bottom end
Cleaning
Disassembly
Inspection
Assembly
Break-in
LEAK TEST AND ENGINE DIMENSION MEASUREMENT
Leak test
Preparation
Procedure
Finalizing reassembly
Engine leak verification flow chart
Engine dimension measurement
Cylinder head warpage
Cylinder taper
Cylinder out of round
Combustion chamber volume measurement
Used piston measurement
Cylinder/piston clearance
Ring/piston groove clearance
Ring end gap
Crankshaft deflection
Connecting rod big end axial play
Crankshaft end-play
Checking surface flatness
Rectifying surfaces
Checking crankshaft alignment
MAGNETO SYSTEM
General
Cleaning
Disassembly
Assembly
INJECTION SYSTEM
Oil injection pump
General
Oil type
Oil system leak test
Oil pump identification
Cleaning
Disassembly
Assembly
Adjustment
Bleeding oil lines
Checking operation
AXIAL FAN COOLING SYSTEM
Removal
Cleaning
Disassembly and assembly
Installation
Fan belt replacement and deflection adjustment
LIQUID COOLING SYSTEM
Cooling system leak test
Inspection
Draining the system
Disassembly and assembly
Cooling system refilling procedure
REWIND STARTER
Inspection
Removal
Rope replacement
Disassembly
Assembly
Installation
FUEL SYSTEM
Carburetor
Identification
Removal
Cleaning and inspection
Disassembly and assembly
Carburetor adjustments
Installation
Idle speed final adjustment
Choke
Fuel pump
Removal
Pump verification
Cleaning and inspection
Installation
Fuel tank
ENGINE (4-TEC)
LEAK TEST
Verification
Leak test procedure
Preparation and test
Preparation
Installation
REMOVAL AND INSTALLATION
Engine removal
Engine installation
COOLING SYSTEM
Cooling system leak test
Inspection
Coolant replacement
Coolant hoses
Water pump housing/thermostat
Water pump impeller
Ignition cover
Water pump shaft
Pressure cap
Radiators
LUBRICATION SYSTEM
General
Oil level check
Engine oil pressure test
Oil change
Oil filter
Oil tank
Oil filter housing
Engine oil pressure regulator
Oil pumps
Pressure oil pump
Suction oil pump
Oil nozzle
Oil sieves
Reed valve
CYLINDER AND CYLINDER HEAD
Cylinder/cylinder head 1 (front-side)
Cylinder/cylinder head 2 (rear-side)
General
Spark plug
Temperature sensor
Valve cover
Rocker arm
Chain tensioner
Breather
Decompressor
Camshaft timing gear
Timing chain
Cylinder head
Camshaft
Valve springs
Valve
Cylinder
Piston
CRANKSHAFT/DRIVE GEARS
Timing chain
Drive gears
Trigger wheel
Crankshaft
Crankshaft locking tool
Piston
Piston rings
CRANKCASE
General
PTO cover
Crankcase
ENGINE MANAGEMENT (2-TEC)
OVERVIEW
Operating principle
Air induction
Fuel delivery system
General
Component description
Engine management system (EMS)
EMS — General functions
EMS — Engine management system functions
Electronic fuel injection
Ignition timing
Electronically controlled RAVE
Knock sensor
Engine modes of operation
Flooded engine (drowned mode)
Monitoring system
Limp home modes
Diagnostic mode
Charging system
Ignition system
Double ignition coil
Trigger coil
DIAGNOSTIC PROCEDURE
General
Troubleshooting
VCK (vehicle communication kit)
2-TEC system fault codes
COMPONENT INSPECTION AND ADJUSTMENT
General
Fuel system
Electrical system
Resistance measurement
Engine connector pin-outs
Air induction system
Throttle body
Fuel delivery
Fuel pump
Fuel rails
Fuel injectors
Electronic management
ECM replacement
Engine wiring harness
Throttle position sensor (TPS)
Crankshaft position sensor (CPS)
Air temperature sensor (ATS)
Coolant temperature sensor (CTS)
Air pressure sensor (APS)
Exhaust gas temperature sensor (EGTS)
Knock sensor (KS)
E-RAVE solenoid
Double ignition coil
Ignition timing
Engine START/RER button verification
DESS switch verification
Spark plugs
Cranking system
ENGINE MANAGEMENT (4-TEC)
OVERVIEW
Operating principle of engine management
Air induction
Fuel delivery system
Basic operation
Intake manifold
Fuel pump module
Electronic management
EMS (engine management system)
ECM
EMS — General functions
EMS — Engine management functions
DIAGNOSTIC PROCEDURE
General
Monitoring beeper coded signals
VCK (vehicle communication kit)
4-TEC system fault codes
4-TEC TPS fault tables
COMPONENT INSPECTION AND ADJUSTMENT
General
Fuel system
Electrical system
Engine connector pin-outs
Connectors on engine
Air induction system
Throttle body
Fuel delivery
Fuel pump
Fuel rails
Fuel injectors
Electronic management
ECM replacement
Engine wiring harness
Throttle position sensor (TPS)
Idle bypass valve
Crankshaft position sensor (CPS)
Camshaft position sensor (CAPS)
Air temperature sensor (ATS)
Coolant temperature sensor (CTS)
Manifold air pressures sensor (MAPS)
Oil pressure switch (OPS)
Ignition coils
Engine start switch verification
DESS switch verification
Spark plugs
Cranking system
TRANSMISSION
DRIVE BELT
Application chart
Checking neutral function
Cleaning
Inspection
Rotation direction
Drive belt height measurement and adjustment
Drive belt deflection measurement (reference only)
DRIVE PULLEY
Bombardier Lite
General
Removal
Disassembly
Cleaning
Inspection
Assembly
Installation
Comet 102C
General
Maintenance
Removal
Disassembly
Cleaning
Inspection
Assembly
Installation
TRA III
TRA IV
General
Removal
Disassembly
Cleaning
Inspection
Assembly
Installation
Drive pulley adjustment
DRIVEN PULLEY
Removal
Disassembly
Inspection
Assembly
Installation
Adjustment
Disassembly
Inspection
Assembly
Installation
Adjustment
Removal
Disassembly
Cleaning
Inspection
Assembly
Installation
Adjustment
PULLEY DISTANCE AND ALIGNMENT
General
General procedure
Pulley alignment and distance specifications chart
BRAKE
Mechanical brake
Hydraulic brake
Brake fluid type
Brake pads replacement
Removal
Disassembly
Cleaning
Inspection
Assembly
Installation
Adjustment
Bleeding
CHAINCASE
Removal
Disassembly
Inspection
Assembly
Installation
Adjustment
Removal
Inspection
Gear ratio modification
Installation
Drive chain adjustment
Adjustment
GEARBOX
3-Speed gearbox
Removal
Disassembly
Inspection
Assembly
Installation
Oil level
DRIVE CHAIN
General
Silent chain
Chain attachment
Chain separation
ELECTRICAL
IGNITION TIMING
Verifying magneto flywheel timing mark position
SPARK PLUGS
NGK spark plug
NGK spark plug numbering system
Design symbols used in NGK spark plugs
Disassembly
Heat range
Fouling
Spark plug analysis
Spark plug installation
Spark plug tightening torque
ALTERNATOR
Removal
Inspection
Installation
BATTERY
General
Removal
Cleaning
Inspection
Battery charge testing
Battery storage
Activation of new battery
Servicing
Battery charging
Installation of battery
Cable terminal installation
ELECTRIC STARTER
Removal
Disassembly
Cleaning and inspection
Cleaning
Inspection
Assembly
Installation
TESTING PROCEDURE
General
Ignition system testing sequence
Lighting system testing sequence
1. Sparking
2. Electrical connector testing
3. Ignition switch, dess switch or tether cord cut-out switch and engine cut-out switch testing
4. Ignition generator coil testing
5. Trigger coil testing
6. MPEM voltage testing
7. High voltage coil testing
8. Buzzer testing
Lighting generator coil voltage testing
Conclusion
Inspection of AC circuit isolation
Inspection
Inspection of heating elements
REAR SUSPENSION
TORQUE REACTION SUSPENSION
Component removal
Suspension ass'y removal
Disassembly and assembly
Inspection
Suspension ass'y installation
Ride adjustment
Lubrication
ARTICULATING SLIDE SUSPENSION
Removal
Disassembly and assembly
Shock absorber servicing
Installation
Ride adjustment
SUV SUSPENSION
Removal
Disassembly and assembly
Shock absorber inspection
Installation
Lubrication
Ride adjustment
DRIVE AXLE
Removal
Disassembly
Assembly
Installation
Lubrication
Adjustment
TRACK
Track type application
General
Inspection
Removal
Installation
STEERING / FRONT SUSPENSION
STEERING SYSTEM
Inspection
Disassembly and assembly
Handlebar position adjustment
Steering adjustment (skis)
Lubrication
SUSPENSION AND SKI SYSTEM
On-vehicle component removal
Disassembly
Inspection
Installation
On-vehicle component verification
Disassembly
Inspection
Installation
Disassembly
Inspection
Installation
BODY/FRAME
BODY
Installation and adjustment
Headlamp beam aiming
Bulb replacement
Decal
Belt guard
Wiring harness
Cables
Tubing
Plastic maintenance and repair
Maintenance
Repair
Repair procedure for R.I.M. urethane
FRAME
Frame cleaning
Frame welding
TECHNICAL DATA
ENGINES
VEHICLES
TECHNICAL DATA LEGENDS
Engine technical data legend
Vehicle technical data legend
WIRING DIAGRAMS
WIRING DIAGRAMS
Wire colors and circuit
ANNEXES
2005 TUNDRA R
2005 SKANDIC LT 440
2005 SKANDIC WT, SKANDIC SWT, SKANDIC SUV 550
2005 SKANDIC WT LC, SKANDIC SUV 600
2005 EXPEDITION 600 TUV SDI
2005 EXPEDITION V-1000 TUV