2013 600 IQ Racer Service Manual 9923892
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- 2013 Polaris 600 IQ Racer service manual 01730
Original Polaris 2013 600 IQ Racer Service Manual 9923892 factory service manual.
This manual includes diagnostics/troubleshooting/repair procedures, hi-resolution images and detailed diagrams.
All information contained in this manual is based on the latest product information available and it is the most complete manual used by authorized Polaris service shops.
Polaris manual part number: 9923892
2013 600 IQ Racer Model Number: S13MX6JSA / S13MX6JEA
Engine type: Liberty Liquid-Cooled / Case Reed Induction
Engine Model Number: S4511-6044-OA6J
Manual Chapters:
- Specifications
- General Information
- Maintenance
- Fuel System
- Engine and Cooling
- PVT System
- Drive and Brake Systems
- Steering and Suspensions
- Shocks
- Chassis
- Electrical Systems
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Full list of manual chapters:
2013 600 IQ Racer SNOWMOBILE SERVICE MANUAL
FOREWORD
understanding manual safety labels and directions
TRADEMARKS
Specifications
2013 600 IQ Racer
Carburetor/Clutching Notes
General Information
Racing Notes
Polaris Racing Department
2013 600 IQ Racer Model
Overview
Break-In
Snowmobile Number Designations
Model Number Designation
Vehicle Identification Number (VIN)
Tunnel Decal
VIN Number Designation
Publication Part Numbers
2013 Publications
Special Tools
General Reference
Standard Bolt Torque Specification
Metric Bolt Torque Specification
Gasoline Volatility
Fuel / Oil Premix Ratios
Fuel Recommendations - 600 IQ Racer
SAE Tap Drill Sizes
Metric Tap Drill Sizes
Decimal Equivalents
Measurement Conversion Chart
Piston Wash / Spark Plug Reading
Compression Ratio
Compression Ratio Example
Head cc Removal Example
Port Opening Duration
Service Precautions
GENERAL PRECAUTIONS
Maintenance
Periodic Maintenance
Periodic Maintenance Schedule
Maintenance Products
Engine Oils / Lubricants / Misc.
Drive / Driven Clutches
Belt Deflection Inspection
Deflection Adjustment-Team Driven
Torque Stop Adjustment
Engine Maintenance
Surge Tank
Recommended Coolant
Cooling System Bleeding
Exhaust Valve Cleaning
Fuel Filter
Chassis Lubrication
Steering
Rear Suspension
Throttle Cable
Choke And Choke Cable
Chaincase Oil
Chaincase Oil Replacement
Drive Chain Tension Adjustment
Brake System Maintenance
Brake Lever Travel
Brake Fluid
Throttle and Choke Cable Adjustments
Idle Speed Gap / Throttle Free Play Adjustment
Choke Lever Adjustment
Steering / Suspension Maintenance
Handlebars
Ski/Ski Skag Fasteners
Track Tension
Track Alignment
Electrical Systems
Headlight Bulb Replacement
Off-Season Storage
Chassis And Hood
Clutch And Drive System
Controls And Linkage
Electrical Connections
Carburetor/Throttle Body
Fuel System
Corrosion
Shocks
Fuel System
Service Warnings and Precautions
Service Warnings
Carburetor Fuel Systems
Mikuni Main Jets
Mikuni Pilot Jets
Mikuni Starter Jets
Mikuni Jet Needles
Mikuni (Short) Pilot Air Jets
Mikuni (Long) Pilot Air Jets
Mikuni Piston Valves
Mikuni (Notched) Piston Valves
Mikuni TM Carburetor
Function
Float System
Fuel Metering
Fuel Delivery
Pilot Jet
Fuel Screw
Main Jet
Jetting Guidelines
Piston Valve Or Throttle Valve
Jet Needle
Needle Jet
Throttle Opening Vs. Fuel Flow
Fuel Pump
Fuel Pump Overview
Maintenance
Carburetor Service
Disassembly
Assembly
Carburetor Adjustment
Throttle Valve Synchronization
Fuel Tank
IQ 600 Racer Fuel Tank Assembly
Exhaust System
Pipe and Resonator Assembly
Engine and Cooling
Engine Specifications
Fastener Torque Guide
Component Torque Sequences
Engine Specifications
Engine Service Specifications-All Engines
Engine Inspections
Cylinder Head Inspection
Cylinder Measurement
Crankshaft Runout Inspection
Piston Inspection
Piston Ring Installed Gap
Bearing Fit
Main Bearing
Connecting Rod Lower Bearing
Piston Needle Bearing
Crankshaft Index
Checking Crankshaft Index
Cylinder Honing
Honing Tools
Honing Procedure
Cleaning The Cylinder After Honing
Crankshaft Truing
Recoil Assembly
Rope Removal and Installation
Engine Removal and Installation
Removal
Installation
Engine Component Assemblies
IQ Racer Engine Mounting
IQ Racer Engine Bulkhead
Variable Exhaust System (VES)
IQ Racer Cylinder Head / Cover/ Cylinders
IQ Racer Piston / Crankshaft
IQ Racer Recoil/Magneto
IQ Racer Crankcase
IQ Racer Water Pump
Cooling Systems
2013 IQ 600 Racer
PVT System
PVT System
Overview
Drive Spring
Clutch Weight
Neutral Speed
Engagement RPM
Shift Out Over-Rev
Shift Out RPM
Driven Spring
Back-Shifting
Final Gearing
1:1 Shift Ratio
Low / High Ratio
Driven Helix / Ramp
PVT System Fastener Torques
General Information
Special Tools
Drive Clutch Springs
Spring Free Length
Drive Clutch Weights
Non-PERC Team LWT Driven Helixes (24 Fin)
Team Ramp Angles
Team Driven Springs
Drive Belts
Belt Inspection
Belt Wear / Burn Diagnostics
Drive Belt Removal-Team Driven Clutch
Drive Belt Installation-Team Driven Clutch
Adjusting Belt Deflection-Team Driven Clutch
PVT System Adjustments
Clutch Alignment / Offset
Offset/Float Adjustment
Drive Clutch
Identification
Drive Clutch Removal
Drive Clutch Disassembly (Racer)
Roller Removal
Roller Installation
Spider Button Installation
Bushing Replacement
Moveable Sheave Bushing / Retainer
Cover Bushing
Clutch Assembly
Belt-to-Sheave Clearance Adjustment
Spider Indexing
Drive Clutch Installation
Driven Clutch
Driven Clutch Removal
Driven Clutch Installation
Team LWT Components
Drive and Brake Systems
Gear Ratio Speed Chart
Chaincase Speed Charts
Gears and Drive Chains
Drive Gears
Drive Chains
7.92 C.D. Chaincase
Assembly View
Chaincase Removal
Chaincase Installation
Chaincase Seal and Bearing Replacement
Driveshaft and Jackshaft
Assembly View
Jackshaft Removal
Jackshaft Installation
Driveshaft Removal/Installation
Brake System
Overview
Compensating Port
General Guidelines
Brake Fluid Replacement and Bleeding
Master Cylinder / Lever Service
Brake Hose Replacement
Caliper Replacement
Caliper Assembly
Brake Caliper Piston and Seal Replacement
Brake Pad Replacement
Brake Disc Replacement
Steering and Suspensions
Overview / Specifications
Inspection
Toe Specifications
Springs
Suspension Mounting Fastener Torque
Ski Assembly
Front Suspension Assembly Illustrations
IQ Racer Front Suspension
IQ Racer Steering Post
IQ Racer Steering Assembly
Handlebar Assembly
Adjustment Procedures
Setup and Adjustments
Rod Ends
Rod End Engagement
Front Suspension Settings
Overview
Maximum Width
Handlebar Centering
Toe Adjustment
Disassembly and Assembly
Spindle Removal
Spindle Assembly
Upper/Lower Control Arm Removal
Upper/Lower Control Arm Installation
Rear Suspension Assembly Illustrations
Pivots and Rear Idler
Rail Assembly
Rail Fastener Locations
Shock Mount
Front Track Shock Reservoir Mount
Rear Shock Pivot Orientation
Front and Rear Torque Arms
Rear Suspension Operation
Operation
Weight Transfer
Coupling
Rear Suspension Adjustments
Adjustment Procedures
Rear Suspension Ride Height
Scissor Stop Adjustment
Limiter Strap Adjustment
Torsion Spring Adjustment
Rail Sliders
Wear Limit
Removal
Break-In
Rear Suspension Removal and installation
Removal
Installation
Shocks
Special Tools
Shock Rebuilding Tools
Shock Shim Part Numbers
Walker Evans Shock Valve Part Numbers-7/16" I.D.
Valve Shim Arrangement
Piston Orientation
2013 IQ 600 Racer Shock Specifications
IFS Shock 7044009
FTS Shock 7043902
RTS Shock 7044008
Shock Valve Shim Stack Configurations
Shock Maintenance
Shock Maintenance
Walker Evans Remote Reservoir / Piggy Back Shock Disassembly
Walker Evans Remote Reservoir / Piggy Back Shock Assembly
Chassis
Chassis
Bulkhead and Tunnel
Footrest Structure
Console and Seat
Console Assembly View
Seat
Hood
Hood Assembly View
Hood Mounting and Bumper
Nosepan and Side Panels
Assembly View
Electrical Systems
Electrical Specifications
Spark Plug
IQ Racer Stator Specifications
IQ Racer Component Markings
Ignition Coil Packs
Exhaust Valve Solenoid
Ignition/Chassis Regulators
Exhaust Temperature Probe
Ignition Timing / Components
Timing Procedure-Carbureted Engines
Ignition Timing Chart
IQ Racer Ignition Timing Curve Selector
Dragon Fire Pipe Heater System
Switches
Brake Light
Head Lights
Handwarmer / Thumbwarmer Switch
Dragon Fire Button
Auxiliary On/Off Switch
Tether Switch
Variable Exhaust SYSTEM (VES)
Overview
Troubleshooting Tables
No Ignition (Spark)
Incorrect Timing
Wiring Diagram
