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2001 Arctic Cat Snowmobiles Factory Service Manual

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Snowmobiles
Arctic cat
2001 Arctic Cat Snowmobiles all models service manual

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Number of pages: 633
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2001 Arctic Cat Snowmobiles Factory Service Manual.

Models covered:
- 120cc Models
- 370cc Models
- 440cc Models
- 500cc Models
- 550cc Models
- 600cc Models
- 800cc Models
- 1000cc Models

Manual chapters:
General Information
- SECTION 1 — GENERAL INFORMATION
- TABLE OF CONTENTS
- Snowmobile Identification
- Recommended Gasoline and Oil
- Break-In Procedure
- Genuine Parts
- High Altitude Operation
- Drive Chain Lubrication (120 cc)
- Preparation For Storage
- Preparation After Storage
- After Break-In Checkup (100 Miles)
- After Break-In Checkup Checklist
- Torque Conversions
- Fraction/Decimal Conversion Chart
- Drill Bit Sizes (Number) Chart
- MM/IN. Conversion Chart
- Servicing Symbols
Engine
- SECTION 2 — ENGINE
- TABLE OF CONTENTS
- Engine
- Removing Engine Table of Contents
- Removing Engine (120 cc Model)
- Removing Engine (Twin F/C Models)
- Removing Engine (500/580/600/800 cc Twin Models)
- Removing Engine (550 cc Models)
- Removing Engine (Triple Models)
- Disassembling Engine Table of Contents
- Disassembling Engine (120 cc Model)
- Disassembling Engine (F/C Models)
- Disassembling Engine (550 cc Models)
- Disassembling Engine (500/580/600 cc Twin Models)
- Disassembling Engine (800 cc Twin Models)
- Disassembling Engine (600 cc Triple Models)
- Disassembling Engine (800/1000 cc Triple Models)
Engine Part B
- SECTION 2 — ENGINE PART B
- TABLE OF CONTENTS
- Servicing Components (120 cc)
- Cleaning and Inspecting Engine
- Measuring Critical Components
- 2001 Arctic Cat Engine Specifications
Engine Part C
- SECTION 2 — ENGINE — PART C
- TABLE OF CONTENTS
- Assembling Engine Table of Contents
- Assembling Engine (120 cc Model)
- Assembling Engine (F/C Models)
- Assembling Engine (550 cc Models)
- Assembling Engine (500/580/600 cc Twin Models)
- Assembling Engine (800 cc Twin Models)
- Assembling Engine (600 cc Triple Models)
- Assembling Engine (800/1000 cc Triple Models)
- Assembly Schematics Table of Contents
- 120 cc
- 370/440 cc
- 500/600 cc
- 550 cc
- 580 cc
- 800 cc Twin
- 600 cc Triple
- 800/1000 cc Triple
- Installing Engine Table of Contents
- Installing Engine (120 cc Model)
- Installing Engine (Twin F/C Models)
- Installing Engine (Twin L/C Models)
- Installing Engine (Triple Models)
- Troubleshooting Engine (120 cc)
- Troubleshooting Engine (Carbureted Models)
- Troubleshooting Engine (EFI Models)
- Engine Information Table of Contents
- 2001 Arctic Cat Engine Specifications
- 2001 Arctic Cat Engine Torque Specifications
- TORQUE CONVERSIONS
- 2001 ENGINE TORQUE PATTERNS
- Piston Replacement Guide (2001)
- ENGINE PISTON TRAVEL VERSUS CRANK ANGLE CHART
- CYLINDER HEAD VOLUME TESTS
- CYLINDER HEAD VOLUME SPECIFICATIONS
- CRANKSHAFT RUNOUT SPECIFICATIONS
- CRANKSHAFT REPAIR
- EXHAUST PIPE TEMPERATURE
- EXHAUST PIPE TEMPERATURE PROBE LOCATION
Engine-Related Items
Fuel Systems
- SECTION 4 — FUEL SYSTEMS
- TABLE OF CONTENTS
- Fuel System (Carbureted)
- Fuel System (Carbureted) Table of Contents
- Pre-Maintenance Checks
- Changing Main Jet(s) (VM-Style)
- Changing Main Jets (TM-Style)
- Carburetor Schematics
- Removing Carburetor (BV-Style)
- Removing Carburetor (VM-Style)
- Removing Carburetors (TM-Style)
- Disassembling Carburetor (BV-Style)
- Disassembling Carburetor (VM-Style)
- Disassembling Carburetors (TM-Style)
- Cleaning Carburetor
- Inspecting Carburetor
- Assembling Carburetor (BV-Style)
- Assembling Carburetor (VM-Style)
- Assembling Carburetors (TM-Style)
- Installing Carburetor (BV-Style)
- Installing Carburetor (VM-Style)
- Installing Carburetors (TM-Style)
- Adjusting Carburetor (BV-Style)
- Adjusting Carburetor(s) (VM-Style)
- Adjusting Carburetors (TM-Style)
- Throttle Cable (BV-Style)
- Throttle Cable (VM-Style)
- Throttle Cable (TM-Style)
- Choke Cable (VM-Style)
- Choke Cable (TM-Style)
- 2001 CARBURETOR SPECIFICATIONS
- MIKUNI TUNING COMPONENTS
- MAJOR TUNING COMPONENTS
- Troubleshooting Fuel System (Carbureted)
- Fuel System (Batteryless EFI)
- Fuel System (Batteryless EFI) Table of Contents
- Introduction
- Arctic Cat Batteryless EFI System
- Individual EFI Components
- Self-Diagnostic EFI System
- Trouble Codes
- ECU
- EPROM Chip (580 cc)
- Testing Individual Components
- EFI Analyzer
- Recommended EFI Troubleshooting Sequence (Kokusan Mode)
- Testing Individual EFI Components
- Peak Voltage Tests and Specifications (1997-2001 Batteryless Models)
- Throttle Position Sensor
- Throttle Body Flange
- Throttle Body Assembly
- Throttle Cable
- BASIC EFI INFORMATION
- EFI COMPONENT VOLTAGE/RESISTANCE CHART - AIR TEMPERATURE
- EFI COMPONENT VOLTAGE/RESISTANCE CHART - WATER TEMPERATURE
- EFI EPROM CHIP USAGE CHART (1991-1998)
- EFI EPROM CHIP USAGE CHART (1999-2001)
- Troubleshooting Fuel System (EFI)
- EFI Wiring Diagram (500 cc)
- EFI Wiring Diagram (580 cc)
- EFI Wiring Diagram (600 cc)
- Fuel System (Related Items)
- Fuel System (Related Items) Table of Contents
- Oil-Injection Pump
- Synchronizing Oil-Injection Pump
- Bleeding Oil-Injection System
- Testing Oil-Injection Pump
- Testing Oil-Injection Check Valves
- Fuel Pump (Carbureted Models)
- Air-Intake Silencer (One-Piece Style)
- Air-Intake Silencer (Cover/Tool Tray Style)
- Gas Tank/Seat Assembly
Engine Electrical Systems
Chassis Electrical Systems
- SECTION 6 — CHASSIS ELECTRICAL SYSTEMS
- TABLE OF CONTENTS
- Brakelight Switch (Hydraulic System)
- Brakelight Switch (Mechanical System)
- Headlight Dimmer Switch
- Testing Handlebar Warmer Elements
- Testing Thumb Warmer Element
- Testing Handlebar Warmer Switch (ON/OFF Function)
- Testing Handlebar Warmer Switch (HI/OFF/LO Function)
- Wire Color Code and Function Description
- 2001 Wiring Diagrams
- Harness A
- Harness B
- Harness C
- Harness D
- Harness E
- Harness F
- Harness G
- Harness H
- Harness I
- Harness J
- Harness K
- Harness L
- Harness M
- Harness N
- Harness O
- Harness P
- Harness Q
- Harness R
- Harness S
- Harness I
- Harness II
- Harness III
- Harness IV
- Harness V
- Harness VI
Steering and Body
- SECTION 7 — STEERING AND BODY
- TABLE OF CONTENTS
- Steering and Body
- Steering Post (120 cc)
- Steering Post (AWS III)
- Steering Post (AWS V)
- Ski (Plastic)
- Ski (Steel)
- Ski Wear Bar
- Drag Link
- Tie Rods (120 cc)
- Front Tie Rods
- Spindle (120 cc)
- Spindle
- Steering Tie Rod
- Ski Alignment (120 cc)
- Ski Alignment
- Front Suspension A-Arms (120 cc)
- Front Suspension Arms
- Front Suspension (Ski) Shock Absorber
- Sway Bar
- Console (EFI Models)
- Console (Carbureted Model - Style A)
- Console (Carbureted Models - Style B)
- Belly Pan (120 cc)
- Belly Pan
- Seat/Cushion/ Taillight Housing (120 cc)
- Taillight Housing
- Windshield
- Backrest/Rack/Taillight Assembly
- Tunnel/Rear Bumper/ Snowflap
- Headlight Assembly (120 cc)
- Headlight Assembly (1 Bulb Halogen)
- Adjusting Headlight Aim (1 Bulb Halogen)
- Headlight Assembly (3 Bulb Halogen)
- Adjusting Headlight Aim (3 Bulb Halogen)
- Torque Specifications
- Torque Specifications (120 cc)
- Torque Specifications (General Bolts)
Drive Train and Brake Systems
- SECTION 8 - DRIVE TRAIN AND BRAKE SYSTEMS
- TABLE OF CONTENTS
- Drive Train and Brake Systems
- Drive Chain and Sprockets (120 cc)
- Drive Belt
- Drive Clutch
- Driven Pulley
- Drive Clutch/ Driven Pulley
- Drive Train Schematics (w/Reverse)
- Drive Train Schematics (w/o Reverse)
- Drive Train/Brake Disc (w/Reverse)
- Drive Train/Brake Disc (w/o Reverse)
- Chain Adjuster
- Brake System (Hydraulic)
- Brake Lever/Master Cylinder Assembly (Hydraulic System)
- Brake System (120 cc)
- Brake System (Mechanical/Quick-Adjust)
- Brake Control (Mechanical/Quick-Adjust)
- 2001 DRIVE SYSTEM SPECIFICATIONS (Production)
- 2001 DRIVE SYSTEM SPECIFICATIONS (Production) (cont.)
- CHAIN CASE PERFORMANCE SPECIFICATIONS WITH TENSION PAD TIGHTENER SYSTEM
- CHAIN CASE PERFORMANCE SPECIFICATIONS WITH ROLLER TIGHTENER SYSTEM
- DRIVE SYSTEM COMPONENTS
- ARCTIC CAT CAM ARMS
- ARCTIC CAT CAM ARMS (cont.)
- COMET CAM ARMS
- COMET-TO-ARCTIC CAT CAM ARM CONVERSION CHART
- CHAINS & SPROCKETS
- ARCTIC CAT DRIVE BELT DIMENSION CHART
- ARCTIC CAT DRIVE BELT REPLACEMENT CHART
- ARCTIC CAT DRIVE BELT REPLACEMENT CHART (Cont.)
- CENTER-TO-CENTER/OFFSET SPECIFICATIONS
- Torque Specifications (120 cc)
- Torque Specifications
- Troubleshooting Drive Clutch/ Driven Pulley
- Troubleshooting Drive Belt
- Troubleshooting Hydraulic Brake System
Track/Rear Suspension
- SECTION 9 —TRACK/REAR SUSPENSION
- TABLE OF CONTENTS
- UNDERSTANDING THE SUSPENSION
- SUSPENSION SETUP BASICS
- 2001 SUSPENSION MOUNTING LOCATION CHART
- REAR SKID FRAME MOUNTING HOLES
- REAR SHOCK LINK AND REAR SHOCK MOUNTING LOCATIONS
- CHASSIS AND SKID FRAME MOUNTING LOCATIONS
- Servicing Chart
- Slide Rail Schematics
- Front Arm Schematics
- Rear Arm Schematics
- Idler Wheels Schematics
- Articulating Skid Frame Schematic
- Repair Procedure 1 -Track/ Rear Suspension
- Removing Skid Frame
- End Cap
- Wear Strip
- Rear Suspension Arm/Rear Springs
- Rear Idler Wheels and Axle
- Upper Idler Wheels
- Slide Rail
- Drive Chain and Sprocket
- Drive Chain, Track, and Driveshaft
- Installing Skid Frame
- Track Tension
- Track Alignment
- Repair Procedure 2 -Track/ Rear Suspension
- Removing Skid Frame
- Wear Strips
- End Caps
- Shock Pads
- Front Outer Idler Wheels
- Rear Inner Idler Wheels
- Rear Upper Idler Wheels/Rear Springs
- Rear Axle and Idler Wheels
- Idler Arm
- Front Arm/Front Shock Absorber/Front Inner Idler Wheels
- Rear Shock Absorber and Shock Links
- Slide Rails
- Installing Skid Frame
- Track Tension
- Track Alignment
- Repair Procedure 3 -Track/ Rear Suspension
- Removing Skid Frame
- Wear Strips
- End Caps
- Shock Pads
- Front Outer Idler Wheels
- Rear Inner Idler Wheels
- Rear Upper Idler Wheels/Rear Springs
- Rear Axle and Idler Wheels
- Idler Arm
- Front Arm/Front Shock Absorber/Front Inner Idler Wheels
- Rear Shock Absorber and Shock Links
- Slide Rails
- Installing Skid Frame
- Track Tension
- Track Alignment
- Repair Procedure 4 -Track/ Rear Suspension
- Removing Skid Frame
- End Cap
- Wear Strip
- Rear Spring
- Rear Arm
- Front Arm
- Front Idler Wheels and Bracket, Front Shock Bracket, and Front Arm Bracket
- Front Arm Shock Absorber
- Rear Arm Shock Absorber And Shock Links
- Rear Shock Pivot
- Center Inner Idler Wheels
- Slide Rail
- Installing Skid Frame
- Track Tension
- Track Alignment
- Overload Springs
- DRIVE SPROCKET LOCATION
- DRIVE TRACK USAGE CHART
- DRIVE TRACK LUG PATTERNS
- IDLER WHEEL SELECTION CHART
- Torque Specifications
- REBUILDABLE SHOCK ABSORBER USAGE GUIDE
- REBUILDABLE SHOCK ACCESSORY PART NUMBERS
- SHOCK ABSORBER USAGE GUIDE
- REAR SPRING SELECTION CHART
- FRONT SUSPENSION SKI SPRINGS
- FRONT SUSPENSION SWAY BAR
- REAR SUSPENSION (Front Arm Springs)
- Standard Shock & Spring Chart - 2001 Models
- REBUILDABLE SHOCK PISTON DEPTH CHART
- REBUILDABLE SHOCK TOOLS REQUIRED
- REBUILDABLE SHOCK REBUILD KITS
- 2001 VALVE STACKS
- Servicing I.F.P. Style Shocks
- Servicing Front Arm Quick-Adjust Shock
- Installing Internal Travel Limiting Spacers
- Servicing Rebuildable Shocks & Remote Reservoir w/Clicker
- Bearing Cap and Shaft Seal
- Shaft Eyelet
- Ski Shocks Bottom-Out Bumper
- Pressurizing Rebuildable Shocks
- Troubleshooting Track

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