2000 Polaris Pro 785 Service Manual
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- 2000 Polaris Pro 785 Service Manual
Original 2000 Polaris Pro 785 Service Manual.
Manual also includes:
- 1997 - 1998 SERVICE MANUAL SUPPLEMENT for SLX Pro785
- Parts manual
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Full list of manual chapters:
Cover - 2000 Service Manual - SLH, Virage, Pro 785
CHAPTER 1 GENERAL INFORMATION
Watercraft Publication Part Numbers
Hull and Engine Identification Numbers
Model Specifications
Standard Torque Specifications
Glossary Of Terms
Service Tips
CHAPTER 2 MAINTENANCE/TUNE UP
Periodic Maintenance Schedule
Recommended Lubricants
Throttle Cable And Choke Cable Lubrication
Steering Cable Lubrication
Steering Nozzle Pivot Lubrication
Reverse Cable Lubrication
Steering (Handlebar) Pivot Shaft
Throttle and Choke Shaft
Drive Shaft Lubrication
Bearing Housing Lubrication
Electrical Connections - Nyogel
Battery Removal
Battery Charging
Battery Installation
Battery Storage
Circuit Breaker
Engine Mounts
Compression Test
Spark Plugs
Ignition Timing Specifications
Cylinder Head Re-Torque
Cylinder Base Gasket Re-Torque
Exhaust Manifold Re-Torque
Exhaust Cooling Orifice/Screen Cleaning
Engine - Pro 785
Thermostat/Pop Off Valve Cleaning
Engine Idle Speed
Throttle Lever Freeplay
Oil Filter
Oil Pump Adjustment - Pro 785
Oil Pump Adjustment - Polaris 700 Engines
Throttle Cable Inspection/Adjustment
Choke Lever cable adjustment
Steering Cable Inspection
Steering Cable Adjustment
Reverse Cable Adjustment
Carb Air Intake - Single Element
Fuel/Water Separator
Fuel Lines/Vent Lines
Fuel Filter
Carburetor Adjustments
Manual Carburetor Synchronization
Cooling System Flushing and Salt Water Maintenance
Flushing Procedure
External Engine Corrosion Prevention
Off Season Storage Procedures
Engine Draining
Fuel System Storage
Engine Fogging Procedure
Cleaning
Fire Extinguisher
Bilge Siphon System
Bilge Drain Plug
Electric Trim Adjustment
MFD / MFI Fitment Chart
Submerged Engine (Hydrolocked)
Cooling Water Pickup Screen
Fasteners
Scoop/Ride Plate/Intake Grate
Impeller Clearance
Pump Housing Inspection
Sacrificial Anode
Handlebars/Hand Grips
Fasteners/Parts/Hoses
Seat Seal Inspection/Seat Adjustment
Storage Compartment Door Adjustment
Troubleshooting
Engine Overheating/Misc.
Troubleshooting - Electrical/Final Drive
Hydrolock
CHAPTER 3 FUEL SYSTEM/CARBURETION
Carburetor Specifications and Initial Settings
Carburetor Jet Part Numbers
Vent/Fuel Delivery Exploded View
Fuel Tank/Fuel Pickup Exploded View
Air Intake Silencer, Flame Arrestor
Carburetor Assembly Exploded View
Oil Tank Exploded View
Mikuni Super BN System Operation
System Operation - Keihin Carburetor
Fuel Shut Off Valve Disassembly and Inspection
Fuel Filter
Fuel/Water Separator
Carburetor Adjustment and Service - Mikuni
Carburetor Synchronization
Carburetor Adjustment and Service - Pro 785 (Mikuni)
Low Speed Mixture Screw Adjustment (Mikuni and Keihin)
Pro 785 Carburetor Removal
Carburetor Disassembly - Mikuni
Carburetor Assembly - Mikuni
Carburetor Removal - Keihin
Carburetor Disassembly/Inspection - Keihin
Carburetor Assembly - Keihin
Carburetor Installation - Keihin
Cable Adjustment
Throttle Cable
Choke Cable
Oil Pump Cable
Mixture Screw Settings - Keihin
Idle Speed
Mixture Screw Adjustment - Base Setting
Mixture Screw Adjustment - Tuning
Fuel Tank Vent System
Fuel Pump Operation, Keihin
Fuel Pump Maintenance - Keihin
Reed Valve Removal
Reed Valve Inspection
Reed Valve Assembly - Keihin Carburetor
Fuel Line Air Leak Testing
Oil Check Valve Testing
CHAPTER 4 ENGINE/COOLING
Engine Specifications
Torque Chart - Engine Fasteners (SLH/Virage)
Torque Chart - Engine Fasteners (Pro 785)
Torque Patterns - Pro 785 Engine
Torque Patterns/Intake Manifold and Exhaust Manifold - Pro 785
Torque Patterns - Polaris Domestic Engine
Engine and Mount Assembly
700 Marine Engine
Pro 785
Cylinder and Manifold
700 Marine Engine
Cylinder,Head and Exhaust Valves
Pro 785
Crankshaft/Piston
700 Marine Engine
Pro 785
Crankcase
700 Marine Engine
Pro 785
Oil Pump Assembly Exploded View
700 Marine Engines
Pro 785
Exhaust Valve Inspection/Cleaning/Adjustment - Pro 785
Exhaust Valve Operation
Exhaust Valve Cleaning Procedure - Pro 785
Engine Removal - 700 Engines
Disassembly/Inspection - 700 Engines
Assembly - 700 Engines
Engine Installation - 700 Engines
Cylinder Honing
Engine Removal Pro 785
Disassembly / Inspection - Pro 785
Assembly - Pro 785
Engine installation - Pro 785
Cylinder Honing - Pro 785
Oil Pump - Pro 785 (Fuji)
Oil Pump Bleeding
Oil Pump Bushing End Play Adjustment
Cooling System Flow Chart
700 Marine Engine
Cooling System Flow Chart - Pro 785
Thermostat Pop Off Assembly
Exhaust Coolant Filter - Polaris domestic Engines
Crankshaft Indexing
Dial Caliper Crankshaft Indexing (Three Cylinder Engines Only)
CHAPTER 5 FINAL DRIVE/JET PUMP/BILGE SYSTEM
Final Drive Jet Pump Torque Values
2000 Jet Pump Data
2000 Impeller Data
Driveshaft/Coupler
2000 Pro 785
Jet Pump Assembly - Exploded View
2000 - SLH / Virage
2000 Pro 785
Reverse
2000 Virage
2000 SLH / Virage
Jet Pump Intake
Intake Scoop / Ride Plate Installation and Sealing, All Models
Jet Pump Removal
Jet Pump Disassembly/Inspection
Drive Shaft Inspection
Jet Pump Assembly
Jet Pump Housing Removal
Intake Scoop / Ride Plate Installation and Sealing
Jet Pump Housing Installation
Jet Pump Alignment Inspection
Driveshaft Lubrication (All Models)
Driveshaft Coupler / Bearing Housing Lubrication
Driveshaft Coupler Removal
Sacrificial Anode
Jet Pump Ventilation/Cavitation Diagnostics
CHAPTER 6 HULL/DECK, STEERING AND CONTROLS
Hull / Body Specifications
Paint Codes / Colors
SLH Seat Assembly
Virage Seat Assembly
Pro 785 Seat Assembly
SLH Steering Assembly
Virage Steering Assembly
Pro 785 Steering Assembly
SLH Deck Assembly
Virage Deck Assembly
Pro 785 Deck Assembly
SLH Front Compartment Assembly
Virage Front Compartment Assembly
SLH Decals
Virage Decals
Pro785 Decals
Steering Cover/Steering Post
Steering Cable Replacement
Steering Cable Adjustment
Speedometer Operation and Inspection
SMC Hull Repair
RTM Surface Repair Process
FRC Fiberglass Repair
Sponson Removal / Installation / Foot Pad Replacement
CHAPTER 7 ELECTRICAL
Spark Plugs / Alternator
Warning Systems Operating Characteristics
Stator Plate Assembly And Ignition System Test Specifications
Ignition System
700 Marine Engine
Pro 785
Electrical Box
2000 SLH
2000 Virage
2000 Pro 785
Charging System
Charging System Testing (Unregulated Voltage)
Charging System Testing (Regulated Voltage)
Start Switch Testing
Engine Stop Switch Testing
Battery Testing
Off-season Battery Storage
Battery Charging Procedure
Starter Motor Disassembly
Starter Motor Assembly
Starter Solenoid Bench Test
Electric Starter System Testing
Temperature Warning
Fuel Sender Operation and Sender Testing
Engine RPM Limiter Function
RPM Limiter System Troubleshooting
Pro 785 Exhaust Valve Motor Assembly
Pro 785 Exhaust Valve Electrical Control System Troubleshooting
Oil Level Sensor Troubleshooting
Polaris Electric Quick Trim System Operation
Polaris Quick Trim System Maintenance
Ignition Timing Chart
Ignition System Testing - 785 Fuji Engine
PVL Ignition Troubleshooting (700 Engines)
Ignition Coils - Polaris
PVL Ignition Troubleshooting (700 Engines)
Trigger Coil (Hall Effect Sensor) Testing - Polaris Engines
Alternate Method Of Testing Hall Effect Sensors - Polaris Engines
Ignition Timing - Pro 785 Fuji Engine
Dynamic (Running) Ignition Timing - Polaris Engines
Ignition Timing Adjustment
Ignition Point Adjustment Unit
Multi-Function Display
Multi-Function Instrument
MFD / MFI Troubleshooting
Weatherproof Connector Servicing - Pro 785 Fuji Engine
Bilge Pump
2000 SLH Wiring Diagram
2000 Virage Wiring Diagram
2000 Pro 785 Wiring Diagram
Index A - W
Polaris Pro 785 Service Manual Supplement
CHAPTER 1GENERAL INFORMATION
Publication Numbers
Model Specifications
Standard Torque Specifications
CHAPTER 2MAINTENANCE/TUNE UP
Maintenance Schedule
Recommended Lubricants
Lubrication
Ignition Timing Specifications
Engine
Exhaust Valve Inspection/Cleaning/Adjustment
Cooling System Maintenance
Corrosion Prevention
Storage
CHAPTER 3FUEL SYSTEM/CARB'URETION
Carburetor Specifications and Initial Settings
Fuel Delivery Exploded View
Fuel Tank/Fuel Pickup Exploded View
Carburetor Exploded VIew
Oil Tank Exploded View
CHAPTER 4ENGINE/COOLING
Service Data
Torque Chart - Engine Fasteners
Cylinder,Head and Exhaust Valves
Engine Removal/Disassembly
Engine Installation
Cylinder Honing
Oil Pump
Cooling
CHAPTER 5FINAL DRIVE/JET PUMP/BILGE SYSTEM
Torque Specifications
Pump Exploded View
Pump Intake
Pump Removal
CHAPTER 6HULL/DECK, STEERINGAND CONTROLS
Steering Assembly
RTM Surface Repair Process
Fiberglass Repair
CHAPTER 7ELECTRICAL
Specifications
Ignition System
Electrical Box
Exhaust Valve Motor
Temperature Warning
RPM Limiter Circuits
Ignition System Testing
Wireing Diagram
Parts Manual
