2000 Polaris Virage TX, SLX, Pro 1200, Genesis, Genesis FFI Personal Watercraft Service Manual
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- 2000 Polaris 9916290 Service Manual
Original 2000 Polaris Virage TX, SLX, Pro 1200, Genesis, Genesis FFI Personal Watercraft Service Manual.
Publication # 9916290
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Full list of manual chapters:
Front cover, PN 9916290
CHAPTER 1 GENERAL INFORMATION
Publication Numbers/Paint Codes
Special Tools
Model Identification
Model Specifications
Standard Torque Specifications
Conversion Table
Glossary Of Terms
Service Tips
CHAPTER 2 MAINTENANCE/TUNE UP
Periodic Maintenance Schedule
Engine Break-In
Recommended Lubricants/Maintenance Products
Lubrication
Drive Shaft Lubrication
Electrical Connections - Nyogel
Battery Charging
Battery Installation
Battery Storage
Circuit Breaker
Engine Mounts
Compression Test
Spark Plugs
Cylinder Head Re-Torque
Exhaust Cooling Orifice/Screen Cleaning
Thermostat/Pop Off Valve Cleaning (FFI Watercraft)
Idle Speed
Throttle Lever Freeplay
Oil Filter
Oil Pump Adjustment
Throttle Cable Inspection/Adjustment
Choke Cable
Steering Cable
Reverse Cable
Carb Air Intake
Fuel/Water Separator
Fuel Lines/Vent Lines
Fuel Filter
Idle Speed (Carburetor)
Cooling System Flushing and Salt Water Maintenance
Flushing Procedure
External Engine Corrosion Prevention
Off Season Storage Procedures
Engine Fogging Procedure - AH Models
Cleaning
Bilge Siphon System
Bilge Drain Plug
2000 MFD / MFI Fitment Chart
Submerged Engine (Hydrolocked)
Cooling Water Pickup Screen
Scoop/Ride Plate/Intake Grate
Impeller Clearance
Sacrificial Anode
Seat Adjustment
Troubleshooting
Hydrolock
CHAPTER 3 FUEL SYSTEM/CARBURETION
Carburetor Specifications and Initial Settings
Carburetor Jet Part Numbers
Vent/Fuel Delivery Exploded View
Fuel Tank/Fuel Pickup Exploded View
Air Intake Silencer (Flame Arrestor)
Carburetor Assembly Exploded View
Throttle Body Exploded View
Oil Tank Exploded View
System Operation - Keihin
Fuel Shut Off Valve Disassembly and Inspection
Fuel/Water Separator
Water Separating Filter - Genesis FFI
Carburetor Adjustment and Service - Keihin
Carburetor / Throttle Body Removal
Carburetor Disassembly/Inspection
Carburetor Assembly
Carburetor / Throttle Body Installation
Throttle Cable Adjustment
Oil Pump Cable Adjustment
Mixture Screw Settings - Keihin
Fuel Tank Vent System
Fuel Pump Operation (Carburetor)
Fuel Pump Maintenance
Engine intake Reed Valve Removal
Fuel Line Air Leak Testing
Oil Check Valve Testing
Accelerator Pump Testing
CHAPTER 4 ENGINE
Engine Specifications
Torque Chart - Engine Fasteners
Torque Patterns - Polaris Domestic Engine
Engine and Mount Assembly
Cylinder and Manifold
Crankshaft/Piston
Crankcase
Exhaust System
Oil Pump Assembly Exploded View
Engine Removal - Polaris Engines
Disassembly/Inspection - Polaris Engines
Assembly - Polaris Engines
Oil Pump, Bleeding
Engine Installation - Polaris Engines
Cylinder Honing
Cooling System Flow Chart
Thermostat Pop Off Assembly
Exhaust Coolant Filter - Polaris Engines
Crankshaft Indexing
Crankshaft Truing
CHAPTER 5 FINAL DRIVE/JET PUMP/BILGE SYSTEM
Final Drive Jet Pump Torque Values
2000 Jet Pump Data
Driveshaft/Coupler
Jet Pump Assembly
Jet Pump Intake
Reverse
Intake Scoop and Ride Plate Installation
Jet Pump Removal
Jet Pump Disassembly/Inspection
Drive Shaft Inspection
Jet Pump Assembly
Jet Pump Housing Removal
Intake Scoop / Ride Plate Installation and Sealing
Jet Pump Housing Installation
Jet Pump Drive Shaft Alignment
Jet Pump-To-Hull Alignment Inspection
Driveshaft Lubrication (All Models)
Driveshaft Bearing Housing Removal/Inspection
Sacrificial Anode
Ventilation/Cavitation Diagnostics
CHAPTER 6 HULL/DECK, STEERING AND CONTROLS
Hull Specifications
Paint Codes / Colors
Seat Assembly
Steering Assembly
Deck Assembly
Front Compartment Assembly
Shroud
Decals
Steering Cover/Steering Post
Steering Cable Replacement
Speedometer Operation and Inspection
SMC Hull Repair
FRC Fiberglass Repair
Sponson Removal/Installation
Foot Pad Replacement
CHAPTER 7 ELECTRICAL
Spark Plugs / Alternator
Ignition System
Electrical Box
Charging System - Virage TX / SLX / Pro 1200 / Genesis
Charging System Testing (Regulated Voltage)
Start/Stop Switch Testing
Tether Switch Testing
Battery Testing
Starter Motor Disassembly
Starter Motor Assembly
Starter Solenoid Bench Test
Electric Starter Testing
Coolant Temperature Warning Circuit Operation
Temperature Warning Circuit Test
Temperature Sensor Test
Fuel Sender Operation and Sender Testing
Genesis FFI Fuel Pump Module Testing
Genesis FFI Water Separating Filter Removal
Genesis FFI Fuel Sender Testing
Genesis FFI Fuel Pump Testing
RPM Limiter Function
RPM Limiter System Troubleshooting
Oil Level Sensor Troubleshooting
PVL Ignition Troubleshooting (1200 Carbureted Engines)
Trigger Coil (Hall Effect Sensor) Testing
Ignition Timing Adjustment - Virage TX / SLX / Pro 1200 / Genesis
Ignition Point Adjustment Unit
Multi-Function Display
Multi-Function Instrument
MFD / MFI Troubleshooting
Multi-Function Instrument Compass Calibration
Polaris Electronic Reverse Control (PERC)
Reverse Motor Assembly Wiring Diagram
Electric Reverse Operation/Troubleshooting
Bilge Pump
Polaris Technical Service Bulletin PWC-00-05
2000 Virage TX Wiring Diagram
2000 SLX Wiring Diagram
2000 Pro 1200 Wiring Diagram
2000 Genesis Wiring Diagram
2000 Genesis FFI Wiring Diagram
CHAPTER 8 FICHT FUEL INJECTION
FFI FUEL INJECTION DIAGNOSTIC SOFTWARE:
Fuel Injectors
Ignition System Operation
FFI Combustion Process
ENGINE MANAGEMENT MODULE (EMM)
Internal EMM Sensors
External EMM Sensors
S.LO-W. WARNING SYSTEM
EMM Service Code Chart
Preliminary Tests
DIAGNOSTIC GUIDE
ENGINE WONT CRANK
ENGINE CRANKS BUT WONT START
ENGINE STARTS AND DIES
ENGINE SURGES / RUNS ROUGH
LOW MAXIMUM RPM
ENGINE WONT SHUT OFF
EXCESSIVE SMOKING
FALSE WARNING LIGHT
Action Steps - Fuel System
ACTION STEPS - IGNITION SYSTEM
Ficht Specifications / Tests
CHAPTER 9 Ficht PODIAG DIAGNOSTIC SOFTWARE
Setting Up The EMM
PODIAG Diagnostic Software Overview
PODIAG Service Code Screens
PODIAG FFI Diagnostics
CYLINDER DROP TEST
EMM INFORMATION SCREEN
Injector Information
Service EMM - EMM data transfer
PODIAG Engine Monitoring
FIcht EMM Connectors
