Suzuki 2003-2007 DF60 DF70 Outboard Motor Service Manual

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Number of pages: 361
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Original Suzuki Service Manual for DF60 DF70 Outboards.
Manual includes high resolution images and diagrams, detailed instruction and technical recommendations and much much more.

Manual is deeply indexed and searchable.

Part Number: 99500-99E12-01E

Manual covers the folowing models:

  - 2003 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
  - 2003 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
  - 2004 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
  - 2004 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
  - 2005 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
  - 2005 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
  - 2006 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
  - 2006 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
  - 2007 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
  - 2007 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)

Manual chapters:

  - FOREWORD GROUP INDEX
  - GENERAL INFORMATION
  - PERIODIC MAINTENANCE
  - ENGINE CONTROL SYSTEM
  - ELECTRICAL
  - FUEL SYSTEM
  - POWER UNIT
  - MID UNIT
  - POWER TRIM AND TILT
  - LOWER UNIT
  - ROUTING AND DIAGRAM
  - DF60 / DF70 "K4" ('04) MODEL
  - DF60/70 "K5" (2005) MODEL
  - DF60/70 "K6" (2006) MODEL
  - DF60/70 "K7" (2007) MODEL

This manual contains maintenance and repair procedure for the Suzuki DF60 DF70 Outboards. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction and highly detailed exploded pictures and diagrams to show you how to complete the required job correctly and efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.

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"Suzuki 2003-2007 DF60 DF70 Outboard Motor Service Manual" manual can be saved to any computer hard drive, flash storage, burned to a CD or DVD ROM or any other digital media.

This Manual PDF file is:

• + Printable: Yes
• + Viewable on: MS Windows, Mac, Android, iOS, Linux
• + Requires: Adobe Acrobat/Preview

Once manual is downloaded any number of pages could be printed or it could be printed in whole.
Manual could be opened in Adobe Acrobat on any mobile device (like iPad, iPhone or Android device etc.) any computer capable of viewing a PDF files including IBM compatible computers running Windows, Linux (or any other flavor of UNIX). Apple Computers have native support for PDF files.

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Full list of manual chapters:

00 FOREWORD_GROUP INDEX
    HOW TO USE THIS MANUAL
        TO LOCATE WHAT YOU ARE LOOKING FOR:
        COMPONENT PARTS AND IMPORTANT ITEM ILLUSTRATIONS
            SYMBOL
01 GENERAL INFORMATION
    WARNING/CAUTION/NOTE
    GENERAL PRECAUTIONS
    IDENTIFICATION NUMBER LOCATION
    FUEL AND OIL
    ENGINE BREAK-IN
    PROPELLERS
    SPECIFICATIONS
    SERVICE DATA
    TIGHTENING TORQUE
    SPECIAL TOOLS
    MATERIALS REQUIRED
02 PERIODIC MAINTENANCE
    PERIODIC MAINTENANCE SCHEDULE
    MAINTENANCE AND TUNE-UP PROCEDURES
    OIL PRESSURE
    CYLINDER COMPRESSION
03 ENGINE CONTROL SYSTEM
    ENGINE CONTROL SYSTEM STRUCTURE
    COMPONENTS FOR SYSTEM CONTROL
    IGNITION SYSTEM
    ELECTRONIC FUEL INJECTION SYSTEM
    CAUTION SYSTEM
    SELF-DIAGNOSTIC SYSTEM
    FAIL-SAFE SYSTEM
    OPERATING HOUR INDICATION SYSTEM
    OIL CHANGE REMINDER SYSTEM
    START-IN-GEAR PROTECTION SYSTEM
    O2 FEEDBACK SYSTEM
    INSPECTION
    TROUBLESHOOTING
    REMOVAL/INSTALLATION
04 ELECTRICAL
    BATTERY CHARGING SYSTEM
    ELECTRIC STARTER SYSTEM
    ELECTRIC PARTS HOLDER
    MONITOR-TACHOMETER
05 FUEL SYSTEM
    PRECAUTION ON FUEL SYSTEM SERVICE
    FUEL LINE
    FUEL VAPOR SEPARATOR/HIGH PRESSURE FUEL PUMP
    FUEL INJECTOR/DELIVERY PIPE
    LOW PRESSURE FUEL PUMP
    FUEL TANK
06 POWER UNIT
    INTAKE MANIFOLD ASSY
    POWER UNIT
    CYLINDER HEAD ASSY
    CYLINDER/CRANKSHAFT/PISTON
    OPERATION
07 MID UNIT
    ENGINE SIDE COVER
    TILLER HANDLE
    DRIVESHAFT HOUSING AND OIL PAN
    SWIVEL BRACKET, STEERING BRACKET AND CLAMP BRACKET
08 POWER TRIM AND TILT
    SYSTEM WIRING DIAGRAM
    SERVICE PROCEDURE
    POWER TRIM AND TILT UNIT
    PTT MOTOR RELAY
    PTT SWITCH
    OPERATION
09 LOWER UNIT
    REMOVAL and DISASSEMBLY
    PINION BEARING
    INSPECTION
    ASSEMBLY and INSTALLATION
    LOWER UNIT GEARS- SHIMMING AND ADJUSTMENT
10 ROUTING AND DIAGRAM
    WIRE ROUTING
    FUEL HOSE ROUTING
    WATER HOSE ROUTING
    WIRING DIAGRAM
11 DF60 / DF70 "K4" ('04) MODEL
    SPECIFICATIONS
    SERVICE DATA
    TIGHTENING TORQUE
    ENGINE MOUNTING PARTS
    CRANKCASE BOLT
    TILT LIMIT SWITCH SYSTEM
    SWIVEL BRACKET
    CLAMP BRACKET SHAFT
    PORT CLAMP BRACKET
    DRIVESHAFT HOUSING
    DRIVESHAFT
    PINION GEAR BACK-UP SHIM
    LOWER UNIT GEARS-SHIMMING AND ADJUSTMENT
    WIRING DIAGRAM
12 DF60/70 "K5" (2005) MODEL
    SPECIFICATIONS
    SERVICE DATA
    TIGHTENING TORQUE
    ENGINE WIRING HARNESS
    REMOTE CONTROL BOX AND REMOTE CONTROL WIRE
    FUEL VAPOR SEPARATOR AND FUEL FILTER (HIGH PRESSURE)
    TILLER HANDLE
    CLUTCH CONTROL LEVER
    TILT LIMIT SWITCH COVER
    DRIVESHAFT HOUSING AND MOUNT
    TRANSOM BOLT
    SHIFT CAM HOUSING
    FUEL HOSE ROUTING
    WIRING DIAGRAM
13 DF60/70 "K6" (2006) MODEL
    SPECIFICATIONS
    SERVICE DATA
    ECM
    PTT RELAY AND PTT MOTOR
    SWIVEL BRACKET BUSHING GREASE PATH
    CLAMP BRACKET
    SWIVEL BRACKET
    EXHAUST SEAL RUBBER
    WIRE ROUTING
    WIRING DIAGRAM
14 DF60/70 "K7" (2007) MODEL
    SPECIFICATIONS
    SERVICE DATA
    TIGHTENING TORQUE
    PERIODIC MAINTENANCE SCHEDULE
    ECM
    CLAMP (Starter Motor Sub Cable)
    FUEL FILTER
    TIMING BELT PULLEY AND GUIDE
    CYLINDER HEAD
    TILLER HANDLE (DF70WTH)