2007 Johnson 2 HP 4-Stroke Service Repair Manual P/N 5007217
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- 2007 Johnson 2 HP 4 Stroke Service Manual 5007217
High quality service manual is searchable and indexed for easy access to information.
Manual is highly detailed with hi-resolution illustrations and diagrams.
P/N: 5007217
Manual chapters:
- INTRODUCTION
- SERVICE SPECIFICATIONS AND SPECIAL TOOLS
- INSTALLATION AND PREDELIVERY
- MAINTENANCE
- IGNITION AND ELECTRICAL
- FUEL SYSTEM
- POWERHEAD
- MIDSECTION
- GEARCASE
- MANUAL STARTER
- WIRE/HOSE ROUTING
- SAFETY
- INDEX
Our customers used this manual for:
J2R4SUC 2.5HP, 2007, Troubleshooting as motor will not start
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Full list of manual chapters:
INTRODUCTION
MODELS COVERED IN THIS MANUAL
Identifying Model and Serial Numbers
MODEL DESIGNATION
TYPICAL PAGE - A
TYPICAL PAGE - B
TYPICAL PAGE - C
TYPICAL PAGE - D
ABBREVIATIONS USED IN THIS MANUAL
Units of Measurement
List of Abbreviations
PRODUCT REFERENCE AND ILLUSTRATIONS
SYMBOLS
Electrical
Values
SERVICE SPECIFICATIONS AND SPECIAL TOOLS
TECHNICAL DATA
STANDARD TORQUE SPECIFICATIONS
Tightening Torque - Important Fasteners
Tightening Torque - General Bolt
SPECIAL TOOLS
Electrical / Ignition
Fuel and Oil
Gearcase
Powerhead
Starter
Universal
SHOP AIDS
INSTALLATION AND PREDELIVERY
HULL PREPARATION
Maximum Capacity
Mounting Surface
Top Edge of Transom or Bracket
Transom Clearances
Water Flow
Mounting Hardware
TRANSOM MEASURING AND DRILLING
Hull Centerline
Transom Heights
Lifting the Outboard
OUTBOARD MOUNTING
FUEL AND OIL
Fuel Requirements
Oil Requirements
RUNNING CHECKS
Break-In (10 Hours)
Fuel System
Emergency Stop Switch
Outboard Controls
Start-In-Gear Prevention
Water Pump Overboard Indicator
Operating Temperature
PROPELLER SELECTION
Procedure
Propeller Hardware Installation
MAINTENANCE
INSPECTION AND MAINTENANCE SCHEDULE
10-HOUR INSPECTION
ANTI-CORROSION PROTECTION
Sacrificial Anodes
Testing Procedure - Continuity
Metallic Component Protection
Exterior Finishes
COOLING SYSTEM
Flushing
Water Intake Screen
Water Pump
FUEL SYSTEM
Breather and Fuel Line
Fuel Filter
Carburetor
LUBRICATION
Engine Oil
Gearcase Lubricant
Linkages and Fittings
SPARK PLUG
VALVE CLEARANCE
Measurement
Adjustment
IDLE SPEED
IGNITION TIMING
STORAGE
Fuel System Treatment
Internal Engine Treatment
Additional Recommendations
PRE-SEASON SERVICE
Crankcase Oil
Gearcase Lubricant
Operational Checks
Fuel System
SUBMERGED ENGINES
Engine Dropped Overboard (Not Running)
Engine Dropped Overboard (Running)
Engine Dropped Overboard (In Salt Water)
Prolonged Submersion (Fresh or Salt Water)
IGNITION AND ELECTRICAL
SERVICE CHART
OPERATION
TROUBLESHOOTING
IGNITION TESTS
Igniter Unit
Spark Plug Cap
Engine Stop Switch
COMPONENT SERVICING
Igniter Air Gap
Removal
Installation
FUEL SYSTEM
SERVICE CHART
REMOVAL
CARBURETOR
Disassembly
Cleaning and Inspection
Reassembly
INSTALLATION
Leakage Check
Throttle Adjustment
FUEL TANK
Removal
Inspection
Installation
NOTES
Technician's Notes
Related Documents
POWERHEAD
SPECIFICATIONS
COMPRESSION TESTING
REMOVAL
CYLINDER HEAD
Disassembly
Cleaning and Inspection
Assembly
Installation
CYLINDER/CRANKCASE/ PISTON
Disassembly
Inspection
Assembly
THERMOSTAT
Removal
Inspection
Installation
INSTALLATION
Flywheel
Igniter Unit
Final Assembly Check
WATER COOLING SYSTEM
ENGINE LUBRICATION SYSTEM
MIDSECTION
SERVICE CHART
SERVICE CHART
REMOVAL
Clamp Bracket
Swivel Bracket
Tiller Handle
INSPECTION
ASSEMBLY
Swivel Bracket
Clamp Bracket
Lubrication
Tiller Handle
GEARCASE
SERVICE CHART
SERVICE CHART
PROPELLER
Inspection
Installation
LUBRICANT
Draining
Inspection
Filling
LEAK TEST
REMOVAL
Propeller Shaft
Water Pump
INSPECTION
ASSEMBLY
Lubrication
Propeller Shaft
Water Pump
Shift Rod
INSTALLATION
GEAR SHIMMING AND ADJUSTMENT
Forward Gear/Pinion Gear
Propeller Shaft Thrust Play
NOTES
Technician's Notes
Related Documents
MANUAL STARTER
SERVICE CHART
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY AND INSTALLATION
WIRE/HOSE ROUTING
WIRING DIAGRAM
WIRE ROUTING
FUEL HOSE ROUTING
SAFETY
TABLE OF CONTENTS
MARINE PRODUCTS AND THE SAFETY OF PEOPLE WHO USE THEM
Outboard Shift Systems and Safety
Outboard Speed Control System and Safety
Outboard Steering Control System and Safety
Outboard Fuel, Electrical System, and Safety
Outboard Mounting System and Safety
If weakened, parts could fail later on the water, when not expected
Outboard Hydraulic Tilt/Trim Shock Absorption System and Safety
Outboard Emergency Stop System and Safety
Summing up
MARINE PRODUCTS AND THE SAFETY OF PEOPLE WHO FIX THEM
Handling Outboards
Handling Lead/Acid Batteries
Gasoline - Handle With Care!
Hazardous Products
Safety Awareness Test
INDEX