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2007 Johnson 2 HP 4-Stroke Service Repair Manual P/N 5007217

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Number of pages: 175
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High quality service manual is searchable and indexed for easy access to information.
Manual is highly detailed with hi-resolution illustrations and diagrams.

P/N: 5007217

Manual chapters:
- INTRODUCTION
- SERVICE SPECIFICATIONS AND SPECIAL TOOLS
- INSTALLATION AND PREDELIVERY
- MAINTENANCE
- IGNITION AND ELECTRICAL
- FUEL SYSTEM
- POWERHEAD
- MIDSECTION
- GEARCASE
- MANUAL STARTER
- WIRE/HOSE ROUTING
- SAFETY
- INDEX

Our customers used this manual for:
J2R4SUC 2.5HP, 2007, Troubleshooting as motor will not start

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Full list of manual chapters:

INTRODUCTION
    MODELS COVERED IN THIS MANUAL
        Identifying Model and Serial Numbers
    MODEL DESIGNATION
    TYPICAL PAGE - A
    TYPICAL PAGE - B
    TYPICAL PAGE - C
    TYPICAL PAGE - D
    ABBREVIATIONS USED IN THIS MANUAL
        Units of Measurement
        List of Abbreviations
    PRODUCT REFERENCE AND ILLUSTRATIONS
    SYMBOLS
        Electrical
        Values
SERVICE SPECIFICATIONS AND SPECIAL TOOLS
    TECHNICAL DATA
    STANDARD TORQUE SPECIFICATIONS
        Tightening Torque - Important Fasteners
        Tightening Torque - General Bolt
    SPECIAL TOOLS
        Electrical / Ignition
        Fuel and Oil
        Gearcase
        Powerhead
        Starter
        Universal
    SHOP AIDS
INSTALLATION AND PREDELIVERY
    HULL PREPARATION
        Maximum Capacity
        Mounting Surface
        Top Edge of Transom or Bracket
        Transom Clearances
        Water Flow
        Mounting Hardware
    TRANSOM MEASURING AND DRILLING
        Hull Centerline
        Transom Heights
        Lifting the Outboard
    OUTBOARD MOUNTING
    FUEL AND OIL
        Fuel Requirements
        Oil Requirements
    RUNNING CHECKS
        Break-In (10 Hours)
        Fuel System
        Emergency Stop Switch
        Outboard Controls
        Start-In-Gear Prevention
        Water Pump Overboard Indicator
        Operating Temperature
    PROPELLER SELECTION
        Procedure
        Propeller Hardware Installation
MAINTENANCE
    INSPECTION AND MAINTENANCE SCHEDULE
    10-HOUR INSPECTION
    ANTI-CORROSION PROTECTION
        Sacrificial Anodes
        Testing Procedure - Continuity
        Metallic Component Protection
        Exterior Finishes
    COOLING SYSTEM
        Flushing
        Water Intake Screen
        Water Pump
    FUEL SYSTEM
        Breather and Fuel Line
        Fuel Filter
        Carburetor
    LUBRICATION
        Engine Oil
        Gearcase Lubricant
        Linkages and Fittings
    SPARK PLUG
    VALVE CLEARANCE
        Measurement
        Adjustment
    IDLE SPEED
    IGNITION TIMING
    STORAGE
        Fuel System Treatment
        Internal Engine Treatment
        Additional Recommendations
    PRE-SEASON SERVICE
        Crankcase Oil
        Gearcase Lubricant
        Operational Checks
        Fuel System
    SUBMERGED ENGINES
        Engine Dropped Overboard (Not Running)
        Engine Dropped Overboard (Running)
        Engine Dropped Overboard (In Salt Water)
        Prolonged Submersion (Fresh or Salt Water)
IGNITION AND ELECTRICAL
    SERVICE CHART
    OPERATION
    TROUBLESHOOTING
    IGNITION TESTS
        Igniter Unit
        Spark Plug Cap
        Engine Stop Switch
    COMPONENT SERVICING
        Igniter Air Gap
        Removal
        Installation
FUEL SYSTEM
    SERVICE CHART
    REMOVAL
    CARBURETOR
        Disassembly
        Cleaning and Inspection
        Reassembly
    INSTALLATION
        Leakage Check
        Throttle Adjustment
    FUEL TANK
        Removal
        Inspection
        Installation
    NOTES
        Technician's Notes
        Related Documents
POWERHEAD
    SPECIFICATIONS
    COMPRESSION TESTING
    REMOVAL
    CYLINDER HEAD
        Disassembly
        Cleaning and Inspection
        Assembly
        Installation
    CYLINDER/CRANKCASE/ PISTON
        Disassembly
        Inspection
        Assembly
    THERMOSTAT
        Removal
        Inspection
        Installation
    INSTALLATION
        Flywheel
        Igniter Unit
        Final Assembly Check
    WATER COOLING SYSTEM
    ENGINE LUBRICATION SYSTEM
MIDSECTION
    SERVICE CHART
    SERVICE CHART
    REMOVAL
        Clamp Bracket
        Swivel Bracket
        Tiller Handle
    INSPECTION
    ASSEMBLY
        Swivel Bracket
        Clamp Bracket
        Lubrication
        Tiller Handle
GEARCASE
    SERVICE CHART
    SERVICE CHART
    PROPELLER
        Inspection
        Installation
    LUBRICANT
        Draining
        Inspection
        Filling
    LEAK TEST
    REMOVAL
        Propeller Shaft
        Water Pump
    INSPECTION
    ASSEMBLY
        Lubrication
        Propeller Shaft
        Water Pump
        Shift Rod
    INSTALLATION
    GEAR SHIMMING AND ADJUSTMENT
        Forward Gear/Pinion Gear
        Propeller Shaft Thrust Play
    NOTES
        Technician's Notes
        Related Documents
MANUAL STARTER
    SERVICE CHART
    REMOVAL
    DISASSEMBLY
    INSPECTION
    ASSEMBLY AND INSTALLATION
WIRE/HOSE ROUTING
    WIRING DIAGRAM
    WIRE ROUTING
    FUEL HOSE ROUTING
SAFETY
    TABLE OF CONTENTS
    MARINE PRODUCTS AND THE SAFETY OF PEOPLE WHO USE THEM
        Outboard Shift Systems and Safety
        Outboard Speed Control System and Safety
        Outboard Steering Control System and Safety
        Outboard Fuel, Electrical System, and Safety
        Outboard Mounting System and Safety
        If weakened, parts could fail later on the water, when not expected
        Outboard Hydraulic Tilt/Trim Shock Absorption System and Safety
        Outboard Emergency Stop System and Safety
        Summing up
    MARINE PRODUCTS AND THE SAFETY OF PEOPLE WHO FIX THEM
        Handling Outboards
        Handling Lead/Acid Batteries
        Gasoline - Handle With Care!
        Hazardous Products
        Safety Awareness Test
INDEX

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