2007 Evinrude E-Tec 75, 90 HP Outboard motor Service Repair Manual P/N 5007211
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- 2007 Evinrude E tec 75hp_90hp Service Manual
Original Evinrude service manual for E-Tec 75 HP and 90 HP outboard motors.
This manual covers service information on all 3-cylinder, 79 cubic inch, Evinrude E-TEC models.
Manual Part #: 5007211
Evinrude 2007 Models covered in this manual:
Model Number | Start | Shaft | Steer | |||
E75DPLSUM | Electric | 20" | Remote | |||
E90DPLSUM | Electric | 20" | Remote | |||
E90DPXSUM | Electric | 25" | Remote | |||
E90DSLSUM | Electric | 20" | Remote |
Manual chapters:
- INTRODUCTION
- SERVICE SPECIFICATIONS AND SPECIAL TOOLS
- INSTALLATION AND PRE-DELIVERY
- MAINTENANCE
- ENGINE MANAGEMENT MODULE (EMM)
- SYSTEM ANALYSIS
- ELECTRICAL AND IGNITION
- FUEL SYSTEM
- OILING SYSTEM
- COOLING SYSTEM
- POWERHEAD
- MIDSECTION
- GEARCASE
- TRIM AND TILT
- SAFETY
- INDEX
- TROUBLE CHECK CHART
- DIAGRAMS
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Reference and Info files
Reviews - Write a Review
Rated: 5 by: jacques desjardins Posted: Sunday, December 20, 2015 at 3:59PM
I clicked on the e-mail link received and redownloaded ....hope you wont bill me twice ??
lots of good reading ahead
Full list of manual chapters:
INTRODUCTION
MODELS COVERED IN THIS MANUAL
Identifying Model and Serial Numbers
MODEL DESIGNATION
TYPICAL PAGE - A
TYPICAL PAGE - B
TYPICAL PAGE - C
TYPICAL PAGE - D
ABBREVIATIONS USED IN THIS MANUAL
Units of Measurement
List of Abbreviations
ENGINE EMISSIONS INFORMATION
Manufacturer's Responsibility
Dealer's Responsibility
Owner's Responsibility
EPA Emission Regulations
PRODUCT REFERENCE AND ILLUSTRATIONS
SYMBOLS
Electrical
Values
NOTES
Technician's Notes
Related Documents
SERVICE SPECIFICATIONS AND SPECIAL TOOLS
TECHNICAL DATA
STANDARD TORQUE SPECIFICATIONS
SPECIAL TOOLS
Electrical / Ignition
Fuel System
Gearcase
Powerhead
Universal
SHOP AIDS
INSTALLATION AND PREDELIVERY
BOAT RIGGING
Remote Controls
Battery Installation
Battery Switches and Multiple Batteries
Battery and Switch Wiring Diagrams
Fuel System Requirements
Cable and Hose Installation
OUTBOARD INSTALLATION
Hull Preparation
Transom Measuring and Drilling
Drilling and Hardware Diagram
Lifting the Outboard
Steering Systems
Outboard Mounting
OUTBOARD RIGGING
Cable, Hose, and Wire Routing
Control Cable Adjustments
Electrical Harness Connections
Water Pressure Gauge
FUEL AND OIL PRIMING
Fuel Requirements
Fuel System Priming
Oil Requirements
Oil Injection Rate
SystemCheck Low Oil Warning Test
Oil Supply Priming
Break-In Oiling
BEFORE START-UP
Gearcase Lubricant
Oil Level
Trim and Tilt Fluid
RUNNING CHECKS
SystemCheck Operation
Fuel System
Emergency Stop / Key Switch
Remote Control Operation
Start-In-Gear Prevention
Tachometer Pulse Setting
Water Pump Overboard Indicator
Operating Temperature
Idle Speed
Break-In
PROPELLERS
Propeller Selection
Propeller Hardware Installation
FINAL ADJUSTMENTS
Tilt Limit Switch Adjustment
Trim Sending Unit Adjustment
Trim Tab Adjustment
Dual-Outboard Alignment
NOTES
Technician's Notes
Related Documents
MAINTENANCE
INSPECTION AND MAINTENANCE SCHEDULE
ANTI-CORROSION PROTECTION
Sacrificial Anodes
Testing Procedure - Continuity
Metallic Component Protection
Exterior Finishes
COOLING SYSTEM
Flushing
Water Intake Screens
Additional Maintenance
LUBRICATION
Steering System
Swivel Bracket and Trailering Bracket
Tilt Tube
Throttle and Shift Linkage
Propeller Shaft
Gearcase Lubricant
Trim and Tilt
BATTERY AND BATTERY CONNECTIONS
FUEL AND OIL SYSTEMS
Fuel Filter
Oil Reservoir
Air Silencer
Hoses and Connections
SPARK PLUGS
Indexing
STORAGE
Fuel System Treatment
Internal Engine Treatment
Additional Recommendations
PRE-SEASON SERVICE
Outboard Mounting Bolts
Gearcase Lubricant
Battery(s)
Power Trim and Tilt
Operational Checks
SUBMERGED ENGINES
Engine Dropped Overboard (Not Running)
Engine Dropped Overboard (Running)
Engine Dropped Overboard (In Salt Water)
Prolonged Submersion (Fresh or Salt Water)
NOTES
Technician's Notes
Related Documents
ENGINE MANAGEMENT MODULE (EMM)
DESCRIPTION
EMM Functions
EMM Connections
SENSORS AND FUNCTIONS
Internal Sensors
External Sensors
Internal Functions
EMM INPUTS AND OUTPUTS DIAGRAM
S.A.F.E. WARNING SYSTEM
Activation
Recovery
SHUTDOWN MODE
EMM DIAGNOSTICS
LED Indicators
Diagnostic Software Program
Communication
Program Information
Service Codes (Faults)
Static Tests
Dynamic Tests
Oil Control
Starter Mode (Tiller/Remote Programming)
Timing Verification
TPS Calibration
Idle Speed
Fuel Injector Servicing
Fuel Control Adjustment
Reports
Software Replacement
EMM Transfer
SystemCheck ENGINE MONITOR
System Self-Test
Service Mode
Engine Running
SYSTEM ANALYSIS
ELECTRICAL CONNECTIONS
GROUND CIRCUITS
Test Procedure
FUSE
EMM DIAGNOSTICS
LED Indicators
Software Programs
DIAGNOSTIC PROCEDURES
Symptoms
SPECIALIZED TEST PROCEDURES
Dynamic Tests
Testing with Timing Light
Inductive Amp Meter Test
Engine Monitoring Information
Voltage Testing
START CIRCUIT
Electric Starter Operation
Starter Solenoid Activation
IGNITION AND ELECTRICAL CIRCUITS
Stop Circuit
Neutral Switch
Stator Output Voltage
EMM
Crankshaft Position Sensor
Alternator Output Voltage
Capacitor
Ignition Power Supply to EMM
Ignition Primary Voltage
Ignition Coil
IGNITION OUTPUT
Wiring Inspection
Ignition Voltage
System Voltage
Static Spark Test
Running Ignition Tests
Ignition Primary Circuit Resistance Test
Crankshaft Position Sensor (CPS) Test
FUEL DELIVERY
Manifold Pressure Test
Vapor Separator Checks
Fuel Delivery to Lift Pump
FUEL INJECTOR OPERATION
Neutral Switch
Static Tests
Dynamic Tests
NOTES
Technician's Notes
Related Documents
ELECTRICAL AND IGNITION
SERVICE CHART
DASH CONNECTIONS, INSTRUMENT HARNESS
IGNITION SYSTEM TESTS
Sensor Resistance Tests
Ignition Coil Tests
Stator Tests
Capacitor Test
CHARGING SYSTEM TESTS
12 V Charging Circuit
55 V Alternator Circuit
SystemCheck CIRCUIT TESTS
Gauge Self-Test Check
CHECK ENGINE Circuit Test
WATER TEMP/ HOT Circuit Test
LOW OIL Circuit Test
NO OIL Circuit
REMOTE CONTROL SWITCH TESTS
Key Switch Test
Neutral Start Circuit Test
Neutral Start Switch Test
Emergency Stop Switch Test
ELECTRIC STARTER TESTS
Starter Solenoid Test
No Load Current Draw Test
TILT/TRIM RELAY TEST
Operation
Test Procedure
TACHOMETER CIRCUIT TESTS
FLYWHEEL SERVICING
Removal
Installation
TIMING ADJUSTMENTS
Timing Pointer
Timing Verification
TPS Calibration
SPARK PLUGS
Inspection
Indexing
ELECTRIC STARTER SERVICING
Removal
Disassembly
Cleaning and Inspection
Assembly
Installation
CONNECTOR SERVICING
DEUTSCH Connectors
AMP Connectors
Packard † Connectors
NOTES
Technician's Notes
Related Documents
FUEL SYSTEM
SERVICE CHART
COMPONENTS
Fuel Lift Pump
Fuel Filter
Vapor Separator
Fuel Circulation Pump
Fuel Manifolds
Fuel Injectors
FUEL SYSTEM HOSE ROUTING
DIRECT INJECTION ELECTRICAL CIRCUITS
Injector / Circulation Pump Circuits Diagram
FUEL COMPONENT TESTS
Injectors
Fuel Supply
FUEL COMPONENT SERVICING
Relieving Fuel System Pressure
Fuel Filter
Fuel Lift Pump
Vapor Separator
Fuel Injectors
Fuel Manifolds
INTAKE MANIFOLD
Removal
Disassembly
Inspection
Assembly
Installation
OILING SYSTEM
SERVICE CHART
COMPONENTS
Oil Tank Assembly
Electrical Circuit (55 V)
SystemCheck LOW and NO OIL Warning Signals
Oiling System Electrical Diagram
Cylinder and Crankcase
Oil Supply and Distribution Diagram
Oil Recirculation System
Recirculation Hose Diagram
PRIMING
OILING RATES
Oil Injection Rate
Break-in Oiling
OILING SYSTEM TESTS
Oil Injection Pump Static Test
Oil Injection Pump Voltage Test
Oil Injection Pump Circuit Resistance Test
Oil Flow Tests
Oil-to-Fuel Check Valve Test
LOW OIL Sending Unit Test
NO OIL Warning Test
OIL COMPONENT SERVICING
Oil Distribution Hoses
Oil Tank Assembly
COOLING SYSTEM
HOSE ROUTING AND WATER FLOW DIAGRAM
ENGINE TEMPERATURE CHECK
Software Method
Pyrometer Method
Idle Operating Temperature Troubleshooting (Below Range)
COMPONENTS
General Description
Water Pump and Intakes
Water Supply Tube
Adapter Housing
Pressure Relief Valve
Thermostat
Block Venting
Water Pressure Connection
OPERATION
Cylinder Block / Cylinder Head Cooling
EMM and Vapor Separator Cooling
THERMOSTAT SERVICING
Disassembly
Inspection
Assembly
PRESSURE RELIEF VALVE SERVICING
Disassembly
Inspection
Assembly
POWERHEAD
SERVICE CHART
GENERAL
Cylinder Compression Testing
Retaining Ring Pliers
REMOVAL
DISASSEMBLY
General
Shift Linkage
Throttle Linkage
Crankcase
Cylinder Head
Connecting Rods and Pistons
Crankshaft
CLEANING
INSPECTION
Cylinder Head
Crankshaft
Cylinder Bore
Pistons
Piston Rings
Bearings
ASSEMBLY
Crankshaft
Pistons and Connecting Rods
Cylinder Head
Crankshaft and Connecting Rods
Crankcase
Shift Linkage
Throttle Linkage
General
UPPER MOUNT SERVICING
Removal
Installation
INSTALLATION
POWERHEAD VIEWS
Port Short Block
Starboard Short Block
Port Dressed Powerhead
Starboard Dressed Powerhead
Front
Rear
Top
NOTES
Technician's Notes
Related Documents
MIDSECTION
SERVICE CHART
TILT TUBE
Removal
Installation
EXHAUST HOUSING
Removal
Disassembly
Cleaning and Inspection
Assembly
Installation
STERN BRACKET
Removal
Disassembly
Assembly
GEARCASE
SERVICE CHART
GEARCASE TYPES
PROPELLER
Inspection
LUBRICANT
Draining
Inspection
Filling
LEAK TEST
REMOVAL AND INSTALLATION
Removal
Installation
WATER PUMP
Disassembly
Inspection
Assembly
SHIFT ROD ADJUSTMENT
DISASSEMBLY
Pre-Disassembly Inspection
Propeller Shaft Bearing Housing Removal
Pinion Gear and Driveshaft Removal
Driveshaft Service
Shift Housing, Gear and Propeller Shaft Removal
Water Intake Screens
GEARCASE HOUSING INSPECTION
BEARING AND SEAL REMOVAL
Shift Housing
Pinion Gear Bearing
Driveshaft Bearing Housing
Propeller Shaft Bearing Housing
BEARING AND SEAL INSTALLATION
Shift Housing
Pinion Gear Bearing
Driveshaft Bearing Housing
Propeller Shaft Bearing Housing
DRIVESHAFT SHIMMING
ASSEMBLY
Water Intake Screens
Shift Housing, Gear, and Propeller Shaft Installation
Shift Rod Housing Installation
Pinion Gear and Driveshaft Installation
Propeller Shaft Bearing Housing and Gear Installation
TRIM AND TILT
SYSTEM DESCRIPTION
Manual Adjustment
Trailering Bracket And Tilt Support
ROUTINE INSPECTIONS
General
Reservoir Fluid
Manual Release Valve
Stern Brackets
TROUBLESHOOTING
ELECTRICAL CIRCUIT TESTS
Relay Testing
Trim and Tilt Motor Current Draw Tests
Trim and Tilt Motor No Load Test
Trim Gauge Test
Trim Sender Test
REMOVAL AND INSTALLATION
Removal
Installation
SERVICING
Disassembly
Assembly
ADJUSTMENTS
SAFETY
TABLE OF CONTENTS
MARINE PRODUCTS AND THE SAFETY OF PEOPLE WHO USE THEM
Outboard Shift Systems and Safety
Outboard Speed Control System and Safety
Outboard Steering Control System and Safety
Outboard Fuel, Electrical System, and Safety
Outboard Mounting System and Safety
If weakened, parts could fail later on the water, when not expected
Outboard Hydraulic Tilt/Trim Shock Absorption System and Safety
Outboard Emergency Stop System and Safety
Summing up
MARINE PRODUCTS AND THE SAFETY OF PEOPLE WHO FIX THEM
Handling Outboards
Handling Lead/Acid Batteries
Gasoline - Handle With Care!
Hazardous Products
Safety Awareness Test
INDEX
TROUBLE CHECK CHART
OUTBOARD WILL NOT START
OUTBOARD WILL NOT START
OUTBOARD HARD TO START
OUTBOARD WILL NOT SHUT OFF
OUTBOARD STARTS AND STALLS
OUTBOARD STARTS, LOW MAXIMUM RPM
EXCESSIVE SMOKING
OUTBOARD SURGES, RUNS ROUGH
DIAGRAMS