Jeep Liberty 2004 KJ Service Repair Manual
High quality searchable PDF shop repair manual
Manual covers the following:
- Lubrication & Maintenance
- Suspension
- Differential and driveline
- Brakes
- Clutch
- Cooling
- Audio
- Chime/buzzer
- Electronic Control Modules
- Engine Systems
- Heated Systems
- Horn
- Ignition Control
- Instument Cluster
- Lamps
- Message System
- Power Systems
- Restraints
- Speed Control
- Vehicle Theft Secuirty
- Wipers/Washers
- Wiring
- Engine
- Exhaust System
- Fram & Bumpers
- Fuel System
- Steering
- Transmission and transfer
- Tires/wheels
- Body
- Heating & ac and emission control
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Full list of manual chapters:
KJ Service Manual
FOREWORD
GROUP TAB LOCATOR
in-INTRODUCTION
FASTENER IDENTIFICATION
DESCRIPTION
FASTENER USAGE
DESCRIPTION
DESCRIPTION - FASTENER USAGE
DESCRIPTION - THREADED HOLE REPAIR
INTERNATIONAL SYMBOLS
DESCRIPTION
METRIC SYSTEM
DESCRIPTION
TORQUE REFERENCES
DESCRIPTION
VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL
DESCRIPTION
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION
VEHICLE SAFETY CERTIFICATION LABEL
DESCRIPTION
0-LUBRICATION and MAINTENANCE
INTERNATIONAL SYMBOLS
DESCRIPTION
PARTS and LUBRICANT RECOMMENDATION
DESCRIPTION
DESCRIPTION - FLUID TYPES
SAE VISCOSITY RATING
API QUALITY CLASSIFICATION
GEAR LUBRICANTS
LUBRICANTS AND GREASES
SPECIALIZED LUBRICANTS AND OILS
DESCRIPTION - LUBRICANT RECOMMENDATIONS
Chassis
Body
FLUID TYPES
DESCRIPTION
DESCRIPTION - FLUID TYPES
SAE VISCOSITY RATING
API QUALITY CLASSIFICATION
GEAR LUBRICANTS
LUBRICANTS AND GREASES
SPECIALIZED LUBRICANTS AND OILS
DESCRIPTION - AXLE
DESCRIPTION - MANUAL TRANSMISSION
DESCRIPTION - AUTOMATIC TRANSMISSION FLUID
FLUID ADDITIVES
DESCRIPTION - TRANSFER CASE - NV231
DESCRIPTION - TRANSFER CASE - NV242
DESCRIPTION - ENGINE COOLANT
COOLANT PERFORMANCE
DESCRIPTION - ENGINE OIL - DIESEL ENGINES
SAE VISCOSITY GRADE
DESCRIPTION - POWER STEERING FLUID
OPERATION - AUTOMATIC TRANSMISSION FLUID
FLUID CAPACITIES
SPECIFICATIONS - FLUID CAPACITIES
FLUID FILL/CHECK LOCATIONS
DESCRIPTION
MAINTENANCE SCHEDULES
DESCRIPTION
Schedule "B"
Schedule "A"
HOISTING
STANDARD PROCEDURE - HOISTING RECOMMENDATIONS
HOIST
JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING PROCEDURE
TO JUMP START A DISABLED VEHICLE:
DISCONNECT CABLE CLAMPS AS FOLLOWS:
TOWING
STANDARD PROCEDURE - TOWING
SAFETY PRECAUTIONS
TWO-WHEEL-DRIVE VEHICLE TOWING
TWO WHEEL DRIVE TOWING-REAR END LIFTED
TWO WHEEL DRIVE TOWING-FRONT END LIFTED
FOUR-WHEEL-DRIVE VEHICLE TOWING
FOUR WHEEL DRIVE TOWING—REAR END LIFTED
FOUR WHEEL DRIVE TOWING—FRONT END LIFTED
2-SUSPENSION
SUSPENSION
DIAGNOSIS AND TESTING - SUSPENSION AND STEERING SYSTEM
WHEEL ALIGNMENT
WHEEL ALIGNMENT
DESCRIPTION
OPERATION
STANDARD PROCEDURE
STANDARD PROCEDURE - HEIGHT MEASUREMENT
RIDE HEIGHT
STANDARD PROCEDURE - CAMBER AND CASTER ADJUSTMENT
STANDARD PROCEDURE - TOE ADJUSTMENT
STANDARD PROCEDURE - CAMBER, CASTER AND TOE ADJUSTMENT
CASTER
CAMBER
TOE ADJUSTMENT
SPECIFICATIONS
ALIGNMENT
FRONT
REAR
FRONT
FRONT
DESCRIPTION
WARNING
SPECIFICATIONS
TORQUE CHART
SPECIAL TOOLS
FRONT SUSPENSION
BUSHINGS
REMOVAL
REMOVAL - STABILIZER BAR BUSHINGS
REMOVAL - LOWER CONTROL ARM BUSHING
REMOVAL - CLEVIS BRACKET BUSHING
REMOVAL - UPPER CONTROL ARM BUSHINGS
INSTALLATION
INSTALLATION - STABILIZER BAR BUSHINGS
INSTALLATION - LOWER CONTROL ARM BUSHING
INSTALLATION - CLEVIS BRACKET BUSHING
INSTALLATION - UPPER CONTROL ARM BUSHINGS
HUB / BEARING
REMOVAL
INSTALLATION
KNUCKLE
REMOVAL
INSTALLATION
LOWER BALL JOINT
DIAGNOSIS AND TESTING - LOWER BALL JOINT
REMOVAL
INSTALLATION
LOWER CONTROL ARM
REMOVAL
INSTALLATION
SHOCK
REMOVAL
REMOVAL - LEFT SIDE
REMOVAL - RIGHT SIDE
INSTALLATION
INSTALLATION - LEFT SIDE
INSTALLATION - RIGHT SIDE
SPRING
REMOVAL
INSTALLATION
CLEVIS BRACKET
REMOVAL
INSTALLATION
STABILIZER BAR
REMOVAL
INSTALLATION
STABILIZER LINK
REMOVAL
INSTALLATION
UPPER CONTROL ARM
REMOVAL
REMOVAL - RIGHT SIDE
REMOVAL - LEFT SIDE
INSTALLATION
INSTALLATION - RIGHT SIDE
INSTALLATION - LEFT SIDE
REAR
REAR
DESCRIPTION
WARNING
DIAGNOSIS AND TESTING - REAR SUSPENSION
SPECIFICATIONS
TORQUE CHART
SPECIAL TOOLS
REAR SUSPENSION
SHOCK
REMOVAL
INSTALLATION
SPRING
REMOVAL
INSTALLATION
JOUNCE BUMPER
REMOVAL
INSTALLATION
STABILIZER BAR
REMOVAL
INSTALLATION
UPPER BALL JOINT
REMOVAL
INSTALLATION
UPPER CONTROL ARM
DESCRIPTION - UPPER SUSPENSION ARM, BUSHINGS, AND BALL JOINT
OPERATION - UPPER SUSPENSION ARM, BUSHINGS, AND BALL JOINT
REMOVAL
INSTALLATION
LOWER CONTROL ARM
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BUSHINGS
REMOVAL
REMOVAL - LOWER SUSPENSION ARM BUSHING
REMOVAL - UPPER SUSPENSION ARM BUSHING
INSTALLATION
INSTALLATION - LOWER SUSPENSION ARM BUSHING
INSTALLATION - UPPER SUSPENSION ARM BUSHING
3-DIFFERENTIAL and DRIVELINE
PROPELLER SHAFT
PROPELLER SHAFT
DIAGNOSIS AND TESTING
VIBRATION
BALANCE
RUNOUT
STANDARD PROCEDURE
STANDARD PROCEDURES
PROPELLER SHAFT ANGLE
SPECIFICATIONS
SPECIAL TOOLS
PROPELLER SHAFT - FRONT
REMOVAL
REMOVAL - 2.5L DIESEL
REMOVAL
INSTALLATION
INSTALLATION - 2.5L DIESEL
INSTALLATION
PROPELLER SHAFT - REAR
REMOVAL
INSTALLATION
SINGLE CARDAN UNIVERSAL JOINTS
DISASSEMBLY
ASSEMBLY
HALF SHAFT
HALF SHAFT
CAUTION
DIAGNOSIS AND TESTING
NOISE/VIBRATION IN TURNS
CLUNKING NOISE DURING ACCELERATION
SHUDDER/VIBRATION DURING ACCELERATION
VIBRATION AT HIGHWAY SPEEDS
REMOVAL
INSTALLATION
SPECIFICATIONS
SPECIAL TOOLS
CV JOINT/BOOT-OUTER
REMOVAL
INSTALLATION
CV JOINT/BOOT-INNER
REMOVAL
INSTALLATION
FRONT AXLE - 186FIA
FRONT AXLE - 186FIA
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
GEAR NOISE
BEARING NOISE
LOW SPEED KNOCK
VIBRATION
DRIVELINE SNAP
REMOVAL
INSTALLATION
ADJUSTMENTS
PINION DEPTH MEASUREMENT
DIFFERENTIAL
SHIM SELECTION
GEAR CONTACT PATTERN
DIFFERENTIAL BEARING PRELOAD CHECK
SPECIFICATIONS
SPECIAL TOOLS
AXLE SHAFTS
REMOVAL
INSTALLATION
AXLE SHAFT SEALS
REMOVAL
INSTALLATION
AXLE BEARINGS
REMOVAL
INSTALLATION
PINION SEAL
REMOVAL
INSTALLATION
DIFFERENTIAL
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
DIFFERENTIAL CASE BEARINGS
REMOVAL
INSTALLATION
PINION GEAR/RING GEAR
REMOVAL
INSTALLATION
REAR AXLE - 8 1/4
REAR AXLE - 8 1/4
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
GEAR NOISE
BEARING NOISE
LOW SPEED KNOCK
VIBRATION
DRIVELINE SNAP
REMOVAL
INSTALLATION
ADJUSTMENTS
PINION DEPTH MEASUREMENT
DIFFERENTIAL BEARING PRELOAD AND GEAR BACKLASH
GEAR CONTACT PATTERN
SIDE GEAR CLEARANCE
SPECIFICATIONS
SPECIAL TOOLS
AXLE SHAFTS
REMOVAL
INSTALLATION
AXLE SHAFT SEALS
REMOVAL
INSTALLATION
AXLE BEARINGS
REMOVAL
INSTALLATION
PINION SEAL
REMOVAL
INSTALLATION
DIFFERENTIAL
DESCRIPTION
OPERATION
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
DIFFERENTIAL - TRAC-LOK
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIFFERENTIAL TEST
DISASSEMBLY
ASSEMBLY
DIFFERENTIAL CASE BEARINGS
REMOVAL
INSTALLATION
PINION GEAR/RING GEAR/TONE RING
REMOVAL
INSTALLATION
5-BRAKES
BRAKES - BASE
BRAKES - BASE
DESCRIPTION
WARNING
DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM
PRELIMINARY BRAKE CHECK
ROAD TESTING
BRAKE NOISES
STANDARD PROCEDURE
STANDARD PROCEDURE - PRESSURE BLEEDING
STANDARD PROCEDURE - MANUAL BLEEDING
SPECIFICATIONS
BRAKE COMPONENTS
TORQUE
SPECIAL TOOLS
BASE BRAKES
BRAKE LINES
DESCRIPTION
DIAGNOSIS AND TESTING - BRAKE LINE AND HOSES
STANDARD PROCEDURE - DOUBLE INVERTED FLARING
REMOVAL
REMOVAL - FRONT HOSE
REMOVAL - REAR BRAKE HOSE
INSTALLATION
INSTALLATION - FRONT OR REAR BRAKE CALIPER HOSE
INSTALLATION - REAR BRAKE HOSE
BRAKE PADS / SHOES
REMOVAL
REMOVAL - FRONT BRAKE PADS
REMOVAL - REAR DISC BRAKE PADS
INSTALLATION
INSTALLATION - FRONT BRAKE PADS
INSTALLATION - REAR DISC BRAKE PADS
DISC BRAKE CALIPERS
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - FRONT
REMOVAL - REAR
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
INSTALLATION
INSTALLATION - FRONT
INSTALLATION - REAR
DISC BRAKE CALIPER ADAPTER
REMOVAL
INSTALLATION
ROTORS
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - DISC BRAKE ROTOR
ROTOR MINIMUM THICKNESS
ROTOR RUNOUT
ROTOR THICKNESS VARIATION
DIAGNOSIS AND TESTING - BRAKE DRUM IN HAT ROTOR
BRAKE DRUM RUNOUT
STANDARD PROCEDURE
STANDARD PROCEDURE - DISC BRAKE ROTOR
STANDARD PROCEDURE - BRAKE DRUM IN HAT ROTOR MACHINING
REMOVAL
REMOVAL - FRONT
REMOVAL - REAR
INSTALLATION
INSTALLATION - FRONT
INSTALLATION - REAR
BRAKE JUNCTION BLOCK
DESCRIPTION
OPERATION
PROPORTIONING VALVE
DIAGNOSIS AND TESTING - PROPORTIONING VALVE
REMOVAL
INSTALLATION
PEDAL
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
POWER BRAKE BOOSTER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - MASTER CYLINDER/POWER BOOSTER
POWER BOOSTER VACUUM TEST
POWER BOOSTER CHECK VALVE TEST
REMOVAL
REMOVAL - LHD
REMOVAL - RHD
INSTALLATION
INSTALLATION - LHD
INSTALLATION - RHD
MASTER CYLINDER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - MASTER CYLINDER/POWER BOOSTER
POWER BOOSTER VACUUM TEST
POWER BOOSTER CHECK VALVE TEST
STANDARD PROCEDURE - MASTER CYLINDER BLEEDING
REMOVAL
INSTALLATION
FLUID RESERVOIR
REMOVAL
INSTALLATION
FLUID
DIAGNOSIS AND TESTING - BRAKE FLUID CONTAMINATION
STANDARD PROCEDURE - MASTER CYLINDER FLUID LEVEL
SPECIFICATIONS
BRAKE FLUID
SUPPORT PLATE
REMOVAL
INSTALLATION
PARKING BRAKE
DESCRIPTION
OPERATION
ADJUSTMENTS
ADJUSTMENT - LOCK OUT
CABLES
REMOVAL
INSTALLATION
LEVER
REMOVAL
INSTALLATION
SHOES
DESCRIPTION
OPERATION
REMOVAL
CLEANING - REAR DRUM IN HAT BRAKE
INSPECTION - REAR DRUM IN HAT BRAKE
INSTALLATION
ADJUSTMENTS
ADJUSTMENT - REAR DRUM IN HAT PARK BRAKE (ROTOR REMOVED)
ADJUSTMENT - WITH ADJUSTING TOOL
ADJUSTMENT - REAR DRUM IN HAT PARK BRAKE (ROTOR REMOVED)
BRAKES - ABS
BRAKES - ABS
DESCRIPTION
ANTILOCK BRAKING SYSTEM
ELECTRONIC BRAKE DISTRIBUTION
OPERATION
ANTILOCK BRAKING SYSTEM
ELECTRONIC BRAKE DISTRIBUTION
DIAGNOSIS AND TESTING - ANTILOCK BRAKING SYSTEM
STANDARD PROCEDURE - ABS BRAKE BLEEDING
SPECIFICATIONS
ELECTRICAL
DESCRIPTION
OPERATION
FRONT WHEEL SPEED SENSOR
REMOVAL
INSTALLATION
REAR WHEEL SPEED SENSOR
REMOVAL
INSTALLATION
HCU (HYDRAULIC CONTROL UNIT)
DESCRIPTION
OPERATION
PRESSURE DECREASE
PRESSURE HOLD
PRESSURE INCREASE
REMOVAL
INSTALLATION
6-CLUTCH
CLUTCH
DESCRIPTION
OPERATION
WARNING
DIAGNOSIS AND TESTING - CLUTCH
CLUTCH CONTAMINATION
IMPROPER RELEASE OR CLUTCH ENGAGEMENT
CLUTCH MISALIGNMENT
PRESSURE PLATE AND DISC RUNOUT
FLYWHEEL RUNOUT
DIAGNOSIS CHART
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS - 2.5L DIESEL
CLUTCH DISC
REMOVAL
INSTALLATION
INSTALLATION
INSTALLATION - 2.5L DIESEL
CLUTCH RELEASE BEARING
REMOVAL
INSTALLATION
FLYWHEEL
DESCRIPTION
STANDARD FLYWHEEL
DUAL MASS FLYWHEEL
OPERATION
DIAGNOSIS AND TESTING - FLYWHEEL
PILOT BEARING
REMOVAL
INSTALLATION
LINKAGE
REMOVAL
INSTALLATION
MASTER CYLINDER
INSPECTION
CLUTCH PEDAL
REMOVAL
INSTALLATION
CLUTCH SWITCH OVERRIDE RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
CLUTCH PEDAL POSITION SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - CLUTCH PEDAL POSITION SWITCH
REMOVAL
INSTALLATION
7-COOLING
COOLING
DESCRIPTION
DESCRIPTION - COOLING SYSTEM 2.4L ENGINE
DESCRIPTION - COOLING SYSTEM 3.7L ENGINE
DESCRIPTION - COOLING SYSTEM ROUTING 3.7L ENGINE
DESCRIPTION - HOSE CLAMPS
OPERATION
OPERATION - COOLING SYSTEM
OPERATION - HOSE CLAMPS
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ON-BOARD DIAGNOSTICS (OBD)
COOLING SYSTEM RELATED DIAGNOSTICS
ACCESSING DIAGNOSTIC TROUBLE CODES
ERASING TROUBLE CODES
DIAGNOSIS AND TESTING - PRELIMINARY CHECKS
ENGINE COOLING SYSTEM OVERHEATING
DIAGNOSIS AND TESTING - COOLING SYSTEM LEAKS
ULTRAVIOLET LIGHT METHOD
PRESSURE TESTER METHOD
INTERNAL LEAKAGE INSPECTION
COMBUSTION LEAKAGE TEST - WITHOUT PRESSURE TESTER
DIAGNOSIS AND TESTING - COOLING SYSTEM DIAGNOSIS CHART
STANDARD PROCEDURE
STANDARD PROCEDURE - DRAINING COOLING SYSTEM
STANDARD PROCEDURE - REFILLING COOLING SYSTEM
STANDARD PROCEDURE - COOLING SYSTEM - REVERSE FLUSHING
CHEMICAL CLEANING
REVERSE FLUSHING RADIATOR
REVERSE FLUSHING ENGINE
SPECIFICATIONS
TORQUE
SPECIAL TOOLS
COOLING
ACCESSORY DRIVE
ACCESSORY DRIVE
DIAGNOSIS AND TESTING - SERPENTINE DRIVE BELT DIAGNOSIS
BELT TENSIONERS
REMOVAL
REMOVAL - 3.7L ENGINE
REMOVAL - 2.4L ENGINE
INSTALLATION
INSTALLATION - 3.7L ENGINE
INSTALLATION - 2.4L ENGINE
DRIVE BELTS -2.4L
REMOVAL - 2.4L ENGINE
INSTALLATION - 2.4L ENGINE
DRIVE BELTS - 3.7L
REMOVAL - 3.7L ENGINE
INSTALLATION - 3.7L ENGINE
ENGINE
COOLANT
DESCRIPTION
DESCRIPTION - HOAT COOLANT
COOLANT PERFORMANCE
COOLANT SELECTION AND ADDITIVES
DESCRIPTION - ENGINE COOLANT
ETHYLENE-GLYCOL MIXTURES
PROPYLENE-GLYCOL MIXTURES
OPERATION
COOLANT RECOVERY PRESS CONTAINER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
ENGINE BLOCK HEATER
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.7L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.7L
ENGINE COOLANT TEMPERATURE SENSOR
DESCRIPTION
OPERATION
REMOVAL
2.4L
3.7L
INSTALLATION
ENGINE COOLANT THERMOSTAT
DESCRIPTION - 3.7L ENGINE
OPERATION
DIAGNOSIS AND TESTING - THERMOSTAT
ON-BOARD DIAGNOSTICS
REMOVAL
REMOVAL - 3.7L ENGINE
REMOVAL
INSTALLATION
INSTALLATION - 3.7L ENGINE
INSTALLATION
FAN DRIVE VISCOUS CLUTCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
VISCOUS FAN DRIVE
NOISE
LEAKS
TESTING
REMOVAL
INSTALLATION
RADIATOR
DESCRIPTION
REMOVAL
REMOVAL
REMOVAL
CLEANING
INSPECTION
INSTALLATION
INSTALLATION
INSTALLATION
RADIATOR PRESSURE CAP
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - RADIATOR PRESSURE CAP
CLEANING
INSPECTION
RADIATOR FAN - ELECTRIC
DESCRIPTION
OPERATION
REMOVAL
REMOVAL
REMOVAL
INSTALLATION
INSTALLATION
INSTALLATION
RADIATOR - FAN - VISCOUS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - VISCOUS FAN DRIVE
REMOVAL
CLEANING0 - 2 KJ (Continued)
INSPECTION
INSTALLATION
THERMOSTAT HOUSING
REMOVAL
INSTALLATION
WATER PUMP - 2.4L
DESCRIPTION
OPERATION
REMOVAL - 2.4L ENGINE
INSPECTION
INSTALLATION - 2.4L ENGINE
WATER PUMP - 3.7L
DESCRIPTION
DESCRIPTION - WATER PUMP
DESCRIPTION - WATER PUMP BYPASS
OPERATION - WATER PUMP
REMOVAL
REMOVAL
REMOVAL — 2.4L
CLEANING
INSPECTION
INSTALLATION
INSTALLATION
INSTALLATION
TRANSMISSION
TRANS COOLER
DESCRIPTION
8a-AUDIO
AUDIO
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - AUDIO
AMPLIFIER CHOKE AND RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - AMPLIFIER CHOKE AND RELAY
REMOVAL
INSTALLATION
ANTENNA BODY and CABLE
DESCRIPTION
DOMESTIC
EXPORT
OPERATION
DIAGNOSIS AND TESTING - ANTENNA BODY AND CABLE
TEST 1
TEST 2
TEST 3
TEST 4
REMOVAL
DOMESTIC
EXPORT
INSTALLATION
DOMESTIC
EXPORT
ANTENNA MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - ANTENNA MODULE
REMOVAL
INSTALLATION
CD CHANGER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
INSTRUMENT PANEL ANTENNA CABLE
REMOVAL
DOMESTIC
EXPORT
INSTALLATION
DOMESTIC
EXPORT
QUARTER GLASS INTEGRAL ANTENNA
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - QUARTER GLASS INTEGRAL ANTENNA
RADIO
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
RADIO NOISE SUPPRESSION GROUND STRAP
DESCRIPTION
OPERATION
REMOVAL
2.4L ENGINE
2.5L ENGINE
3.7L ENGINE
INSTALLATION
2.4L ENGINE
2.5L ENGINE
3.7L ENGINE
REMOTE SWITCHES
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - REMOTE SWITCHES
REMOVAL
INSTALLATION
SPEAKER
DESCRIPTION
STANDARD
PREMIUM
OPERATION
DIAGNOSIS AND TESTING - SPEAKER
REMOVAL
FRONT DOOR
INSTRUMENT PANEL
REAR DOOR
INSTALLATION
FRONT DOOR
INSTRUMENT PANEL
REAR DOOR
8b-CHIME/BUZZER
CHIME WARNING SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - CHIME WARNING SYSTEM
8e-ELECTRONIC CONTROL MODULES
ELECTRONIC CONTROL MODULES
STANDARD PROCEDURE - PCM/SKIM PROGRAMMING
PROGRAMMING THE PCM (JTEC)
PROGRAMMING THE SKIM
PROGRAMMING IGNITION KEYS TO THE SKIM
BODY CONTROL MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BODY CONTROL MODULE
REMOVAL
INSTALLATION
COMMUNICATION
DESCRIPTION
OPERATION
CONTROLLER ANTILOCK BRAKE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
DATA LINK CONNECTOR
DESCRIPTION - DATA LINK CONNECTOR
OPERATION - DATA LINK CONNECTOR
POWERTRAIN CONTROL MODULE
DESCRIPTION
DESCRIPTION - PCM
DESCRIPTION - MODES OF OPERATION
DESCRIPTION - 5 VOLT SUPPLIES
DESCRIPTION - IGNITION CIRCUIT SENSE
DESCRIPTION - POWER GROUNDS
DESCRIPTION - SENSOR RETURN
OPERATION
OPERATION - PCM
OPERATION - 5 VOLT SUPPLIES
OPERATION - IGNITION CIRCUIT SENSE
REMOVAL
INSTALLATION
SENTRY KEY IMMOBILIZER MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
TRANSMISSION CONTROL MODULE
DESCRIPTION
OPERATION
BATTERY FEED
CLUTCH VOLUME INDEXES (CVI)
SHIFT SCHEDULES
STANDARD PROCEDURE
STANDARD PROCEDURE - TCM QUICK LEARN
STANDARD PROCEDURE - DRIVE LEARN - RFE TRANSMISSIONS ONLY
LEARN A SMOOTH 1ST NEUTRAL TO DRIVE SHIFT
LEARN A SMOOTH NEUTRAL TO DRIVE GARAGE SHIFT
LEARN THE 1ST 2-3 SHIFT AFTER A RESTART OR SHIFT TO REVERSE
LEARN A SMOOTH 2-3 AND 3-4 UPSHIFT
LEARN A SMOOTH 4-3 COASTDOWN AND PART THROTTLE 4-3 KICKDOWN
LEARN A SMOOTH 1-2 UPSHIFT AND 3-2 KICKDOWN
LEARN A SMOOTH MANUAL 2-1 PULLDOWN SHIFT AS WELL AS A NEUTRAL TO REVERSE SHIFT
LEARN A SMOOTH NEUTRAL TO REVERSE SHIFT
HEATED SEAT MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEATED SEAT MODULE
RIGHT SEAT HEATER INOPERATIVE
LEFT SEAT HEATER INOPERATIVE
BOTH SEATS INOPERATIVE
REMOVAL
INSTALLATION
8f-ENGINE SYSTEMS
BATTERY SYSTEM
BATTERY SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BATTERY SYSTEM
MICRO 420 BATTERY TESTER
ABNORMAL BATTERY DISCHARGING
CLEANING
INSPECTION
SPECIFICATIONS
BATTERY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BATTERY
STANDARD PROCEDURE
STANDARD PROCEDURE - BATTERY CHARGING
CHARGING A COMPLETELY DISCHARGED BATTERY
CHARGING TIME REQUIRED
STANDARD PROCEDURE - BUILT-IN INDICATOR TEST
STANDARD PROCEDURE - HYDROMETER TEST
STANDARD PROCEDURE - OPEN-CIRCUIT VOLTAGE TEST
STANDARD PROCEDURE - IGNITION-OFF DRAW TEST
STANDARD PROCEDURE - USING MICRO 420 BATTERY TESTER
BATTERY TESTING
REMOVAL
INSTALLATION
BATTERY HOLDDOWN
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BATTERY CABLES
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BATTERY CABLES
VOLTAGE DROP TEST
THERMAL GUARD
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BATTERY TRAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
CHARGING SYSTEM
CHARGING SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - CHARGING SYSTEM
SPECIFICATIONS
TORQUE - EXCEPT DIESEL
GENERATOR RATINGS - GAS ENGINES
SPECIAL TOOLS
BATTERY TEMPERATURE SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
GENERATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
GENERATOR DECOUPLER PULLEY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - GENERATOR DECOUPLER
REMOVAL
INSTALLATION
VOLTAGE REGULATOR
DESCRIPTION
OPERATION
STARTING SYSTEM
STARTING SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - STARTING SYSTEM
INSPECTION
TESTING
INSPECTION - STARTING SYSTEM
SPECIFICATIONS
TORQUE - GAS POWERED
STARTER MOTOR - GAS POWERED
STARTER MOTOR
DIAGNOSIS AND TESTING - STARTER MOTOR
REMOVAL
2.4L 4–Cylinder
3.7L V-6
INSTALLATION
2.4L 4–Cylinder
3.7L V-6
STARTER MOTOR RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - STARTER RELAY
RELAY TEST
RELAY CIRCUIT TEST
REMOVAL
INSTALLATION
8g-HEATED SYSTEMS
HEATED MIRRORS
HEATED MIRRORS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEATED MIRRORS
WINDOW DEFOGGER
WINDOW DEFOGGER
DESCRIPTION - REAR WINDOW DEFOGGER
OPERATION - REAR WINDOW DEFOGGER
DIAGNOSIS AND TESTING - REAR WINDOW DEFOGGER SYSTEM
STANDARD PROCEDURE - REAR GLASS HEATING GRID REPAIR
REAR WINDOW DEFOGGER GRID
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - REAR WINDOW DEFOGGER GRID
REAR WINDOW DEFOGGER RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - REAR WINDOW DEFOGGER RELAY
RELAY TEST
RELAY CIRCUIT TEST
REMOVAL
INSTALLATION
REAR WINDOW DEFOGGER SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - REAR WINDOW DEFOGGER SWITCH
DIAGNOSIS AND TESTING - REAR HVAC CONTROL ASSEMBLY WINDOW DEFOGGER FUNCTION
REMOVAL
INSTALLATION
HEATED SEAT SYSTEM
HEATED SEAT SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEATED SEAT SYSTEM
HEATED SEAT SYSTEM SELF-DIAGNOSIS
HEATED SEAT SYSTEM TESTING
DRIVER HEATED SEAT SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - DRIVER HEATED SEAT SWITCH
REMOVAL
INSTALLATION
PASSENGER HEATED SEAT SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - PASSENGER HEATED SEAT SWITCH
REMOVAL
INSTALLATION
HEATED SEAT ELEMENT
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEATED SEAT ELEMENT
SEAT CUSHION ELEMENT
SEAT BACK ELEMENT
HEATED SEAT SENSOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEATED SEAT SENSOR
REMOVAL
8h-HORN
HORN SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HORN SYSTEM
HORN
DIAGNOSIS AND TESTING - HORN
REMOVAL
INSTALLATION
HORN RELAY
DIAGNOSIS AND TESTING - HORN RELAY
REMOVAL
INSTALLATION
HORN SWITCH
DESCRIPTION
DIAGNOSIS AND TESTING - HORN SWITCH
8i-IGNITION CONTROL
IGNITION CONTROL
DESCRIPTION
OPERATION
2.4L
3.7L
SPECIFICATIONS
SPECIFICATIONS - IGNITION TIMING
ENGINE FIRING ORDER - 2.4L 4-CYLINDER
ENGINE FIRING ORDER - 3.7L V-6
IGNITION COIL RESISTANCE - 2.4L
IGNITION COIL RESISTANCE - 3.7L V-6
SPARK PLUGS
SPARK PLUG CABLE RESISTANCE - 2.4L
TORQUE - IGNITION SYSTEM
AUTO SHUT DOWN RELAY
DESCRIPTION - PCM OUTPUT
OPERATION
OPERATION - ASD SENSE - PCM INPUT
OPERATION - PCM OUTPUT
DIAGNOSIS AND TESTING - ASD AND FUEL PUMP RELAYS
REMOVAL
INSTALLATION
CAMSHAFT POSITION SENSOR
DESCRIPTION
DESCRIPTION - 2.4L
DESCRIPTION-3.7L
OPERATION
OPERATION - 2.4L
OPERATION - 3.7L
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
IGNITION COIL
DESCRIPTION
2.4L
3.7L
OPERATION
2.4L
3.7L
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
KNOCK SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SPARK PLUG
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - SPARK PLUG CONDITIONS
REMOVAL
2.4L
3.7L
CLEANING
CLEANING SPARK PLUGS
INSTALLATION
2.4L
3.7L
IGNITION COIL CAPACITOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
8j-INSTRUMENT CLUSTER
INSTRUMENT CLUSTER
DESCRIPTION
OPERATION
INPUT AND OUTPUT CIRCUITS
DIAGNOSIS AND TESTING - INSTRUMENT CLUSTER
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
ABS INDICATOR
DESCRIPTION
OPERATION
AIRBAG INDICATOR
DESCRIPTION
OPERATION
BRAKE/PARK BRAKE INDICATOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BRAKE INDICATOR
CHARGING INDICATOR
DESCRIPTION
OPERATION
COOLANT LOW INDICATOR
DESCRIPTION
OPERATION
CRUISE INDICATOR
DESCRIPTION
OPERATION
DOOR AJAR INDICATOR
DESCRIPTION
OPERATION
ENGINE TEMPERATURE GAUGE
DESCRIPTION
OPERATION
FRONT FOG LAMP INDICATOR
DESCRIPTION
OPERATION
FUEL GAUGE
DESCRIPTION
OPERATION
GATE AJAR INDICATOR
DESCRIPTION
OPERATION
GLASS AJAR INDICATOR
DESCRIPTION
OPERATION
HIGH BEAM INDICATOR
DESCRIPTION
OPERATION
LIGHT BAR LAMP INDICATOR
DESCRIPTION
OPERATION
LOW FUEL INDICATOR
DESCRIPTION
OPERATION
LOW OIL PRESSURE INDICATOR
DESCRIPTION
OPERATION
MALFUNCTION INDICATOR LAMP (MIL)
DESCRIPTION
OPERATION
ODOMETER
DESCRIPTION
OPERATION
OVERDRIVE OFF INDICATOR
DESCRIPTION
OPERATION
REAR FOG LAMP INDICATOR
DESCRIPTION
OPERATION
SEATBELT INDICATOR
DESCRIPTION
OPERATION
SECURITY INDICATOR
DESCRIPTION
OPERATION
SHIFT INDICATOR (TRANSFER CASE)
DESCRIPTION
DESCRIPTION - PART TIME INDICATOR
DESCRIPTION - FULL TIME INDICATOR
DESCRIPTION - FOUR LOW MODE INDICATOR
OPERATION
OPERATION - PART TIME INDICATOR
OPERATION - FULL TIME INDICATOR
OPERATION - FOUR LOW MODE INDICATOR
SKIS INDICATOR
DESCRIPTION
OPERATION
SPEEDOMETER
DESCRIPTION
OPERATION
TACHOMETER
DESCRIPTION
OPERATION
TRANS TEMP INDICATOR
DESCRIPTION
OPERATION
TURN SIGNAL INDICATOR
DESCRIPTION
OPERATION
WAIT-TO-START INDICATOR
DESCRIPTION
OPERATION
WASHER FLUID INDICATOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - WASHER FLUID INDICATOR
WATER-IN-FUEL INDICATOR
DESCRIPTION
OPERATION
8l-LAMPS
LAMPS/LIGHTING - EXTERIOR
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - LAMPS/LIGHTING - EXTERIOR
SPECIFICATIONS - LAMPS/LIGHTING - EXTERIOR
BACKUP LAMP SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BACKUP LAMP SWITCH
BRAKE LAMP SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BRAKE LAMP SWITCH
REMOVAL
INSTALLATION
CENTER HIGH MOUNTED STOP LAMP BULB
REMOVAL
INSTALLATION
CENTER HIGH MOUNTED STOP LAMP UNIT
REMOVAL
INSTALLATION
COMBINATION FLASHER
DESCRIPTION
OPERATION
DAYTIME RUNNING LAMP RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT FOG LAMP BULB
REMOVAL
INSTALLATION
FRONT FOG LAMP RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - FRONT FOG LAMP RELAY
REMOVAL
INSTALLATION
FRONT FOG LAMP UNIT
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT - FRONT FOG LAMP UNIT
FRONT LAMP BULB
REMOVAL
INSTALLATION
FRONT LAMP UNIT
REMOVAL
INSTALLATION
FRONT POSITION LAMP BULB
REMOVAL
INSTALLATION
HAZARD SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
HEADLAMP BULB
REMOVAL
INSTALLATION
HEADLAMP HIGH BEAM RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEADLAMP HIGH BEAM RELAY
REMOVAL
INSTALLATION
HEADLAMP LEVELING MOTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
HEADLAMP LEVELING SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEADLAMP LEVELING SWITCH
REMOVAL
INSTALLATION
HEADLAMP LOW BEAM RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HEADLAMP LOW BEAM RELAY
REMOVAL
INSTALLATION
HEADLAMP UNIT
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT - HEADLAMP UNIT
LAMP BAR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - LAMP BAR
STANDARD PROCEDURE - LAMP BAR AIMING
REMOVAL
REMOVAL - LAMP BAR
REMOVAL - LAMP
INSTALLATION
INSTALLATION - LAMP BAR
INSTALLATION - LAMP
LAMP BAR SWITCH
DESCRIPTION
REMOVAL
INSTALLATION
LICENSE PLATE LAMP BULB
REMOVAL
INSTALLATION
LICENSE PLATE LAMP UNIT
REMOVAL
INSTALLATION
MULTI-FUNCTION SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - MULTI-FUNCTION SWITCH
REMOVAL
INSTALLATION
PARK LAMP RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - PARK LAMP RELAY
REMOVAL
INSTALLATION
REAR FOG LAMP RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - REAR FOG LAMP RELAY
REMOVAL
INSTALLATION
REAR LAMP BULB
REMOVAL0 - 4 KJ (Continued)
INSTALLATION
REAR LAMP UNIT
REMOVAL
INSTALLATION
REPEATER LAMP BULB
REMOVAL
INSTALLATION
REPEATER LAMP UNIT
REMOVAL
INSTALLATION
TRAILER TOW CONNECTOR
REMOVAL
INSTALLATION
TRAILER TOW RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - TRAILER TOW RELAY
REMOVAL
INSTALLATION
TRAILER TOW WIRING
DESCRIPTION
LAMPS/LIGHTING - INTERIOR
LAMPS/LIGHTING - INTERIOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS - LAMPS/LIGHTING - INTERIOR
ASH RECEIVER LAMP BULB
REMOVAL
INSTALLATION
ASH RECEIVER LAMP UNIT
REMOVAL
INSTALLATION
CARGO LAMP BULB
REMOVAL
INSTALLATION
CARGO LAMP SWITCH
REMOVAL
INSTALLATION
CARGO LAMP UNIT
REMOVAL
INSTALLATION
COMPASS MINI-TRIP ILLUMINATION BULB
REMOVAL
INSTALLATION
COURTESY LAMP BULB
REMOVAL
INSTALLATION
COURTESY LAMP UNIT
REMOVAL
INSTALLATION
DOOR AJAR SWITCH
DESCRIPTION
OPERATION
FLIP-UP GLASS AJAR SWITCH
DESCRIPTION
OPERATION
HEATER-A/C CONTROL ILLUMINATION BULB
REMOVAL
INSTALLATION
READING LAMP BULB
REMOVAL
INSTALLATION
READING LAMP SWITCH
REMOVAL
INSTALLATION
READING LAMP UNIT
REMOVAL
INSTALLATION
TAILGATE AJAR SWITCH
DESCRIPTION
OPERATION
TRANSMISSION RANGE INDICATOR ILLUMINATION BULB
REMOVAL
INSTALLATION
VANITY LAMP BULB
REMOVAL
INSTALLATION
8m-MESSAGE SYSTEMS
OVERHEAD CONSOLE
DESCRIPTION
OPERATION
STANDARD PROCEDURE
STANDARD PROCEDURE - MODULE LENS REPLACEMENT
STANDARD PROCEDURE - MODULE LAMP REPLACEMENT
STANDARD PROCEDURE - COURTESY LAMP REPLACEMENT
STANDARD PROCEDURE - COMPASS CALIBRATION
STANDARD PROCEDURE - COMPASS DEMAGNETIZING
STANDARD PROCEDURE - COMPASS VARIATION ADJUSTMENT
STANDARD PROCEDURE - ELECTRONIC VEHICLE INFORMATION CENTER PROGRAMMING
EVIC PROGRAMMING MODE
PROGRAMMABLE FEATURES
REMOVAL
OVERHEAD CONSOLE - REMOVAL
INSTALLATION
COMPASS MINI/TRIP COMPUTER
DESCRIPTION
DESCRIPTION - COMPASS
DESCRIPTION - THERMOMETER
OPERATION
DIAGNOSIS AND TESTING - COMPASS MINI-TRIP COMPUTER
TEMPERATURE
TRIP ODOMETER
COMPASS DISPLAY
COMPASS MINI-TRIP COMPUTER - SELF DIAGNOSTIC TEST
REMOVAL
INSTALLATION
ELECTRONIC VEHICLE INFO CENTER
DESCRIPTION - ELECTRONIC VEHICLE INFORMATION CENTER (EVIC)
DESCRIPTION - COMPASS
DESCRIPTION - TEMPERATURE
OPERATION
DIAGNOSIS AND TESTING - ELECTRONIC VEHICLE INFORMATION CENTER
SELF-DIAGNOSTIC TEST
REMOVAL
INSTALLATION
UNIVERSAL TRANSMITTER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - UNIVERSAL TRANSMITTER
STANDARD PROCEDURE
STANDARD PROCEDURE - ERASING TRANSMITTER CODES
STANDARD PROCEDURE - SETTING TRANSMITTER CODES
AMBIENT TEMP SENSOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AMBIENT TEMPERATURE SENSOR
DIAGNOSIS AND TESTING - AMBIENT TEMPERATURE SENSOR CIRCUIT
REMOVAL
INSTALLATION
8n-POWER SYSTEMS
POWER LOCKS
POWER LOCKS
DESCRIPTION
POWER LOCKS
REMOTE KEYLESS ENTRY
TAILGATE / FLIP-UP GLASS POWER RELEASE SYSTEM
COMBINATION FLASHER
HORN RELAY
LOW BEAM HEADLAMP RELAY
OPERATION
POWER LOCKS
AUTOMATIC DOOR LOCKS
DOOR LOCK INHIBIT
DOOR LOCK CIRCUIT PROTECTION
REMOTE KEYLESS ENTRY
DIAGNOSIS AND TESTING - POWER LOCKS
PRELIMINARY DIAGNOSIS
DOOR LOCK / UNLOCK SWITCH
DIAGNOSIS AND TESTING - DOOR LOCK/UNLOCK SWITCH
REMOVAL
INSTALLATION
DOOR LOCK MOTOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - DOOR LOCK MOTOR
FLIP-UP GLASS RELEASE SWITCH
DIAGNOSIS AND TESTING - FLIP-UP GLASS RELEASE SWITCH
DOOR LOCK RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - DOOR LOCK RELAY
REMOVAL
INSTALLATION
REMOTE KEYLESS ENTRY MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - REMOTE KEYLESS ENTRY MODULE
REMOVAL
INSTALLATION
REMOTE KEYLESS ENTRY TRANSMITTER
DIAGNOSIS AND TESTING - REMOTE KEYLESS ENTRY TRANSMITTER
STANDARD PROCEDURE
STANDARD PROCEDURE - RKE TRANSMITTER CUSTOMER PREFERENCES
AUTOMATIC (ROLLING) LOCKS
HORN CHIRP DISABLING / ENABLING
OPTICAL CHIRP (FLASH) DISABLING / ENABLING
TAIL GATE RELEASE DELAY
UNLOCK SEQUENCE
STANDARD PROCEDURE - RKE TRANSMITTER PROGRAMING
STANDARD PROCEDURE - RKE TRANSMITTER BATTERIES
SPECIFICATIONS - REMOTE KEYLESS ENTRY TRANSMITTER
RANGE
TAILGATE CYLINDER LOCK SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - TAILGATE CYLINDER LOCK SWITCH
REMOVAL
INSTALLATION
POWER MIRRORS
POWER MIRRORS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - POWER MIRRORS
WIRING VOLTAGE TEST
POWER MIRROR MOTOR TEST
AUTOMATIC DAY / NIGHT MIRROR
DESCRIPTION
DESCRIPTION - REAR VIEW MIRROR
DESCRIPTION - OUTSIDE REAR VIEW MIRROR
OPERATION
OPERATION - REAR VIEW MIRROR
OPERATION - OUTSIDE REAR VIEW MIRROR
DIAGNOSIS AND TESTING - AUTOMATIC DAY / NIGHT MIRROR
POWER FOLDAWAY MIRROR SWITCH - EXPORT
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - POWER FOLDAWAY MIRROR SWITCH - EXPORT
REMOVAL
POWER MIRROR SWITCH
DIAGNOSIS AND TESTING - POWER MIRROR SWITCH
REMOVAL
INSTALLATION
SIDEVIEW MIRROR
REMOVAL
POWER SEATS
POWER SEATS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - POWER SEATS
LEFT POWER SEAT SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - LEFT POWER SEAT SWITCH
REMOVAL
INSTALLATION
RIGHT POWER SEAT SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - RIGHT POWER SEAT SWITCH
REMOVAL
INSTALLATION
POWER SEAT TRACK
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - POWER SEAT TRACK
REMOVAL
INSTALLATION
POWER WINDOWS
POWER WINDOWS
DESCRIPTION
OPERATION
WINDOW SWITCH
WINDOW MOTOR
DIAGNOSIS AND TESTING - POWER WINDOWS
WIRING VOLTAGE TEST
POWER WINDOW MOTOR TEST
WINDOW MOTOR
REMOVAL
WINDOW SWITCH
DIAGNOSIS AND TESTING - WINDOW SWITCH
REMOVAL
FRONT
REAR
INSTALLATION
FRONT
REAR
8o-RESTRAINTS
RESTRAINTS
DESCRIPTION
ACTIVE RESTRAINTS
PASSIVE RESTRAINTS
OPERATION
ACTIVE RESTRAINTS
PASSIVE RESTRAINTS
WARNING
WARNINGS - RESTRAINT SYSTEM
DIAGNOSIS AND TESTING - SUPPLEMENTAL RESTRAINT SYSTEM
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
SUPPLEMENTAL RESTRAINT STORAGE
STANDARD PROCEDURE - SERVICE AFTER A SUPPLEMENTAL RESTRAINT DEPLOYMENT
AIRBAG SQUIB STATUS
CLEANUP PROCEDURE
STANDARD PROCEDURE - VERIFICATION TEST
AIRBAG CONTROL MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
CHILD RESTRAINT ANCHOR
DESCRIPTION
OPERATION
CLOCKSPRING
DESCRIPTION
OPERATION
STANDARD PROCEDURE - CLOCKSPRING CENTERING
REMOVAL
INSTALLATION
DRIVER AIRBAG
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT IMPACT SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT SEAT BELT and RETRACTOR
REMOVAL
INSTALLATION
FRONT SEAT BELT BUCKLE
REMOVAL
INSTALLATION
PASSENGER AIRBAG
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
PASSENGER AIRBAG DOOR
REMOVAL
INSTALLATION
PASSENGER AIRBAG MOUNTING BRACKET
REMOVAL
INSTALLATION
REAR CENTER SEAT BELT and RETRACTOR
REMOVAL
INSTALLATION
REAR OUTBOARD SEAT BELT and RETRACTOR
REMOVAL
INSTALLATION
REAR SEAT BELT BUCKLE
REMOVAL
INSTALLATION
SEAT BELT SWITCH
DESCRIPTION
OPERATION
SEAT BELT TENSIONER
DESCRIPTION
OPERATION
SEAT BELT TURNING LOOP ADJUSTER
REMOVAL
INSTALLATION
SIDE CURTAIN AIRBAG
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SIDE IMPACT AIRBAG CONTROL MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
8p-SPEED CONTROL
SPEED CONTROL
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - ROAD TEST
SPECIFICATIONS
TORQUE - SPEED CONTROL
CABLE
DESCRIPTION
OPERATION
REMOVAL - 3.7L
INSTALLATION - 3.7L
SERVO
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SWITCH
DESCRIPTION
OPERATION
Multiplexing
REMOVAL
INSTALLATION
VACUUM RESERVOIR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - VACUUM RESERVOIR
REMOVAL
INSTALLATION
8q-VEHICLE THEFT SECURITY
VEHICLE THEFT SECURITY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - VEHICLE THEFT SECURITY SYSTEM
VEHICLE THEFT ALARM
SENTRY KEY IMMOBILIZER SYSTEM
STANDARD PROCEDURE
STANDARD PROCEDURE - SKIS INITIALIZATION
STANDARD PROCEDURE - SENTRY KEY TRANSPONDER PROGRAMMING
DOOR CYLINDER LOCK SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - DOOR CYLINDER LOCK SWITCH
REMOVAL
INSTALLATION
HOOD AJAR SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HOOD AJAR SWITCH
REMOVAL
INSTALLATION
HOOD AJAR SWITCH BRACKET
REMOVAL
INSTALLATION
HOOD AJAR SWITCH STRIKER
REMOVAL
INSTALLATION
INTRUSION TRANSCEIVER MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SIREN
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
TRANSPONDER KEY
DESCRIPTION
OPERATION
8r-WIPERS/WASHERS
FRONT WIPERS/WASHERS
FRONT WIPERS/WASHERS
DESCRIPTION
OPERATING MODES
OPERATION
OPERATING MODES
DIAGNOSIS AND TESTING - FRONT WIPER and WASHER SYSTEM
WIPER SYSTEM
WASHER SYSTEM
CLEANING - FRONT WIPER and WASHER SYSTEM
WIPER SYSTEM
WASHER SYSTEM
INSPECTION - FRONT WIPER and WASHER SYSTEM
WIPER SYSTEM
WASHER SYSTEM
FRONT CHECK VALVE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT WASHER HOSES/TUBES
DESCRIPTION
OPERATION
FRONT WASHER NOZZLE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT WIPER ARM
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT WIPER BLADE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT WIPER MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT WIPER/WASHER SWITCH
DESCRIPTION
OPERATION
WASHER FLUID LEVEL SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
WASHER PUMP/MOTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
WASHER RESERVOIR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
WIPER HIGH/LOW RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - WIPER HIGH/LOW RELAY
REMOVAL
INSTALLATION
WIPER ON/OFF RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - WIPER ON/OFF RELAY
REMOVAL
INSTALLATION
REAR WIPERS/WASHERS
REAR WIPERS/WASHERS
DESCRIPTION
OPERATING MODES
OPERATION
OPERATING MODES
DIAGNOSIS AND TESTING - REAR WIPER and WASHER SYSTEM
WIPER SYSTEM
WASHER SYSTEM
CLEANING - REAR WIPER and WASHER SYSTEM
WIPER SYSTEM
WASHER SYSTEM
INSPECTION - REAR WIPER and WASHER SYSTEM
WIPER SYSTEM
WASHER SYSTEM
REAR WASHER HOSES/TUBES
DESCRIPTION
OPERATION
REAR WASHER NOZZLE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REAR WIPER ARM
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REAR WIPER BLADE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REAR WIPER MOTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REAR WIPER/WASHER SWITCH
DESCRIPTION
OPERATION
WIPER ARM PARK RAMP
REMOVAL
INSTALLATION
8w-WIRING
8W-01 WIRING DIAGRAM INFORMATION
WIRING DIAGRAM INFORMATION
DESCRIPTION
DESCRIPTION - HOW TO USE WIRING DIAGRAMS
SYMBOLS
TERMINOLOGY
DESCRIPTION - CIRCUIT INFORMATION
DESCRIPTION - CIRCUIT FUNCTIONS
DESCRIPTION - SECTION IDENTIFICATION AND INFORMATION
DESCRIPTION - CONNECTOR, GROUND AND SPLICE INFORMATION
IDENTIFICATION
LOCATIONS
WARNING
WARNINGS - GENERAL
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
INTERMITTENT AND POOR CONNECTIONS
TROUBLESHOOTING WIRING PROBLEMS
STANDARD PROCEDURE
STANDARD PROCEDURE - ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES
STANDARD PROCEDURE - TESTING OF VOLTAGE POTENTIAL
STANDARD PROCEDURE - TESTING FOR CONTINUITY
STANDARD PROCEDURE - TESTING FOR A SHORT TO GROUND
STANDARD PROCEDURE - TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADS
STANDARD PROCEDURE - TESTING FOR A VOLTAGE DROP
SPECIAL TOOLS
WIRING/TERMINAL
CONNECTOR
REMOVAL
INSTALLATION
DIODE
REMOVAL
INSTALLATION
TERMINAL
REMOVAL
INSTALLATION
WIRE
STANDARD PROCEDURE - WIRE SPLICING
8W-02 COMPONENT INDEX
8W-10 POWER DISTRIBUTION
8W-12 JUNCTION BLOCK
8W-15 GROUND DISTRIBUTION
8W-18 BUS COMMUNICATIONS
8W-20 CHARGING SYSTEM
8W-21 STARTING SYSTEM
8W-30 FUEL/IGNITION SYSTEM
8W-31 TRANSMISSION CONTROL SYSTEM
8W-33 VEHICLE SPEED CONTROL
8W-35 ANTILOCK BRAKES
8W-39 VEHICLE THEFT SECURITY SYSTEM
8W-40 INSTRUMENT CLUSTER
8W-41 HORN/CIGAR LIGHTER/POWER OUTLET
8W-42 AIR CONDITIONING-HEATER
8W-43 AIRBAG SYSTEM
8W-44 INTERIOR LIGHTING
8W-45 BODY CONTROL MODULE
8W-47 AUDIO SYSTEM
8W-48 REAR WINDOW DEFOGGER
8W-49 OVERHEAD CONSOLE
8W-50 FRONT LIGHTING
8W-51 REAR LIGHTING
8W-52 TURN SIGNALS
8W-53 WIPERS
8W-54 TRAILER TOW
8W-60 POWER WINDOWS
8W-61 POWER DOOR LOCKS
8W-62 POWER MIRRORS
8W-63 POWER SEAT
8W-64 POWER SUNROOF
8W-70 SPLICE INFORMATION
8W-80 CONNECTOR PIN-OUTS
8W-91 CONNECTOR/GROUND/SPLICE LOCATION
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION
8W-97 POWER DISTRIBUTION
POWER DISTRIBUTION
DESCRIPTION
OPERATION
SPECIAL TOOLS
POWER DISTRIBUTION SYSTEMS
CIGAR LIGHTER OUTLET
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - CIGAR LIGHTER OUTLET
IOD FUSE
DESCRIPTION
CIRCUITS INCLUDED WITH IOD FUSE
OPERATION
REMOVAL
INSTALLATION
JUNCTION BLOCK
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - JUNCTION BLOCK
REMOVAL
REMOVAL - LHD
REMOVAL - RHD
INSTALLATION
INSTALLATION - LHD
INSTALLATION - RHD
POWER DISTRIBUTION CENTER
DESCRIPTION
OPERATION
REMOVAL
DISASSEMBLY
POWER DISTRIBUTION CENTER DISASSEMBLY
PDC HOUSING LOWER COVER
PDC B+ TERMINAL MODULE
PDC RELAY WEDGE
PDC RELAY CASSETTE
ASSEMBLY
POWER DISTRIBUTION CENTER ASSEMBLY
PDC B(+) TERMINAL MODULE
RELAY WEDGE
RELAY CASSETTE
PDC LOWER COVER
INSTALLATION
POWER OUTLET
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - POWER OUTLET
REMOVAL
INSTALLATION
RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - RELAY
DIAGNOSIS and TESTING - RELAY CIRCUIT TEST
REMOVAL
INSTALLATION
MICRO-RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - MICRO-RELAY
REMOVAL
INSTALLATION
9-ENGINE
ENGINE - 2.4L
ENGINE - 2.4L
DESCRIPTION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - CYLINDER COMBUSTION PRESSURE LEAKAGE TEST
DIAGNOSIS AND TESTING - CYLINDER COMPRESSION PRESSURE TEST
DIAGNOSIS AND TESTING - ENGINE OIL LEAK INSPECTION0 - 6 KJ (Continued)
INSPECTION FOR REAR SEAL AREA LEAKS
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
DIAGNOSIS AND TESTING - ENGINE MECHANICAL
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE CORE AND OIL GALLERY PLUGS
STANDARD PROCEDURE - REPAIR OF DAMAGED OR WORN THREADS
STANDARD PROCEDURE - HYDROSTATIC LOCKED ENGINE
STANDARD PROCEDURE - FORM-IN-PLACE GASKETS AND SEALERS
SEALER APPLICATION
STANDARD PROCEDURE - ENGINE GASKET SURFACE PREPARATION
STANDARD PROCEDURE - MEASURING BEARING CLEARANCE USING PLASTIGAGE
REMOVAL - ENGINE ASSEMBLY
INSTALLATION - ENGINE ASSEMBLY
SPECIFICATIONS
SPECIFICATIONS - 2.4L ENGINE
SPECIFICATIONS - TORQUE
SPECIAL TOOLS
2.4L ENGINE
AIR CLEANER ELEMENT
REMOVAL - 2.4L
INSTALLATION - 2.4L
CYLINDER HEAD
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - CYLINDER HEAD GASKET
CYLINDER-TO-CYLINDER LEAKAGE TEST
CYLINDER-TO-WATER JACKET LEAKAGE TEST
REMOVAL - CYLINDER HEAD
CLEANING
INSPECTION
INSTALLATION - CYLINDER HEAD
CAMSHAFT OIL SEAL(S)
REMOVAL
INSTALLATION
CAMSHAFT(S)
DESCRIPTION
OPERATION
STANDARD PROCEDURE - CAMSHAFT END-PLAY
REMOVAL
CLEANING
INSPECTION
INSTALLATION
CYLINDER HEAD COVER
REMOVAL
CLEANING
INSPECTION
INSTALLATION
INTAKE/EXHAUST VALVES and SEATS
DESCRIPTION
CLEANING
VALVE SPRINGS
REMOVAL
REMOVAL - CYLINDER HEAD ON
REMOVAL - CYLINDER HEAD OFF
INSPECTION
INSTALLATION
INSTALLATION - CYLINDER HEAD ON
INSTALLATION - CYLINDER HEAD OFF
HYDRAULIC LIFTERS
DIAGNOSIS AND TESTING - LASH ADJUSTER (TAPPET) NOISE DIAGNOSIS
REMOVAL
INSTALLATION
ROCKER ARMS
REMOVAL
INSPECTION
INSTALLATION
ENGINE BLOCK
DESCRIPTION
STANDARD PROCEDURE
STANDARD PROCEDURE - PISTON TO CYLINDER BORE FITTING
STANDARD PROCEDURE - CYLINDER BORE HONING
CLEANING
INSPECTION
ENGINE BLOCK
CYLINDER BORE
CONNECTING ROD BEARINGS
STANDARD PROCEDURE
CONNECTING ROD - FITTING
CRANKSHAFT
DESCRIPTION
OPERATION
STANDARD PROCEDURE - CRANKSHAFT END PLAY
REMOVAL
INSPECTION
INSTALLATION
CRANKSHAFT MAIN BEARINGS
STANDARD PROCEDURE - MAIN BEARING - FITTING
CRANKSHAFT MAIN BEARINGS
MAIN BEARING INSTALLATION
CRANKSHAFT OIL SEAL - FRONT
REMOVAL
INSTALLATION
CRANKSHAFT OIL SEAL - REAR
REMOVAL
INSTALLATION
PISTON and CONNECTING ROD
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
PISTON RINGS
STANDARD PROCEDURE
PISTON RING - FITTING
PISTON RINGS - INSTALLATION
VIBRATION DAMPER
REMOVAL
INSTALLATION
STRUCTURAL COLLAR
REMOVAL
INSTALLATION
ENGINE MOUNTING
DESCRIPTION
FRONT MOUNT
REMOVAL
INSTALLATION
REAR MOUNT
REMOVAL
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
INSTALLATION
MANUAL TRANSMISSION:
AUTOMATIC TRANSMISSION:
LUBRICATION
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - ENGINE OIL PRESSURE CHECKING
OIL
STANDARD PROCEDURE
ENGINE OIL LEVEL CHECK
STANDARD PROCEDURE - ENGINE OIL AND FILTER CHANGE
OIL FILTER
DESCRIPTION
REMOVAL
INSTALLATION
OIL PAN
REMOVAL
INSTALLATION
OIL PRESSURE SENSOR/SWITCH
DESCRIPTION
OPERATION
OIL PUMP
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
INSTALLATION
INTAKE MANIFOLD
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - INTAKE MANIFOLD LEAKS
REMOVAL
REMOVAL — UPPER
REMOVAL — LOWER
INSPECTION
INSTALLATION
INSTALLATION — UPPER
INSTALLATION — LOWER
EXHAUST MANIFOLD
DESCRIPTION
OPERATION
REMOVAL
CLEANING
INSPECTION
INSTALLATION
TIMING BELT COVER(S)
REMOVAL
FRONT COVER
REAR COVER
INSTALLATION
REAR COVER
FRONT COVER
TIMING BELT AND SPROCKET(S)
REMOVAL
REMOVAL - TIMING BELT
REMOVAL - CRANKSHAFT SPROCKET
CLEANING
INSTALLATION
INSTALLATION - CRANKSHAFT SPROCKET
INSTALLATION - TIMING BELT
TIMING BELT TENSIONER and PULLEY
REMOVAL
INSTALLATION
BALANCE SHAFT
DESCRIPTION
OPERATION
REMOVAL
BALANCE SHAFTS
BALANCE SHAFT CARRIER
INSTALLATION
BALANCE SHAFT TIMING
BALANCE SHAFT INSTALLATION
BALANCE SHAFT CARRIER
REMOVAL
INSTALLATION
BALANCE SHAFT CHAIN
REMOVAL
INSTALLATION
ENGINE - 3.7L
ENGINE - 3.7L
DESCRIPTION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - INTRODUCTION
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - MECHANICAL
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - LUBRICATION
DIAGNOSIS AND TESTING - CYLINDER COMPRESSION PRESSURE
DIAGNOSIS AND TESTING - CYLINDER COMBUSTION PRESSURE LEAKAGE
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE GASKET SURFACE PREPARATION
STANDARD PROCEDURE - REPAIR DAMAGED OR WORN THREADS
STANDARD PROCEDURE - ENGINE CORE AND OIL GALLERY PLUGS
REMOVAL
INSTALLATION
SPECIFICATIONS
TORQUE
SPECIFICATIONS – 3.7L ENGINE
SPECIAL TOOLS
3.7L ENGINE
AIR CLEANER ELEMENT
REMOVAL - 3.7L
INSTALLATION - 3.7L
CYLINDER HEAD - LEFT
DESCRIPTION - VALVE GUIDES
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC LASH ADJUSTER
DIAGNOSIS AND TESTING - CYLINDER HEAD GASKET
CYLINDER-TO-CYLINDER LEAKAGE TEST
CYLINDER-TO-WATER JACKET LEAKAGE TEST
REMOVAL
CLEANING
INSTALLATION
CAMSHAFT(S)
DESCRIPTION
REMOVAL
INSTALLATION
CYLINDER HEAD COVER(S)
DESCRIPTION
REMOVAL
INSTALLATION
INTAKE/EXHAUST VALVES and SEATS
DESCRIPTION
STANDARD PROCEDURE - REFACING
REMOVAL
TESTING VALVE SPRINGS
INSTALLATION
ROCKER ARM
DESCRIPTION
REMOVAL
VALVE GUIDE SEALS
DESCRIPTION
VALVE SPRINGS
DESCRIPTION
REMOVAL
INSTALLATION
CYLINDER HEAD - RIGHT
DESCRIPTION
DESCRIPTION - CYLINDER HEAD
DESCRIPTION - VALVE GUIDES
DESCRIPTION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC LASH ADJUSTER
DIAGNOSIS AND TESTING - CYLINDER HEAD GASKET
CYLINDER-TO-CYLINDER LEAKAGE TEST
CYLINDER-TO-WATER JACKET LEAKAGE TEST
REMOVAL
CLEANING
INSPECTION
INSTALLATION
CAMSHAFT(S)
DESCRIPTION
REMOVAL
INSTALLATION
CYLINDER HEAD COVER(S)
REMOVAL
INSTALLATION
INTAKE/EXHAUST VALVES and SEATS
STANDARD PROCEDURE - REFACING
REMOVAL
TESTING VALVE SPRINGS
INSTALLATION
ROCKER ARM
DESCRIPTION
REMOVAL
INSTALLATION
VALVE GUIDE SEALS
DESCRIPTION
VALVE SPRINGS
DESCRIPTION
REMOVAL
INSTALLATION
ENGINE BLOCK
DESCRIPTION
STANDARD PROCEDURE - CYLINDER BORE HONING
CLEANING
INSPECTION
CRANKSHAFT
DESCRIPTION
REMOVAL
INSPECTION
INSTALLATION
CRANKSHAFT MAIN BEARINGS
STANDARD PROCEDURE
MAIN BEARING - FITTING
SELECT FIT IDENTIFICATION
INSPECTION
MAIN BEARING JOURNAL DIAMETER (CRANKSHAFT REMOVED)
CRANKSHAFT MAIN BEARING SELECTION
CRANKSHAFT OIL SEAL - FRONT
REMOVAL
INSTALLATION
CRANKSHAFT OIL SEAL - REAR
REMOVAL
INSTALLATION
FLEX PLATE
REMOVAL
INSTALLATION
PISTON and CONNECTING ROD
DESCRIPTION
STANDARD PROCEDURE
CONNECTING ROD BEARING FITTING
STANDARD PROCEDURE - PISTON FITTING
REMOVAL
CLEANING
INSPECTION
INSTALLATION
PISTON RINGS
STANDARD PROCEDURE - PISTON RING FITTING
VIBRATION DAMPER
REMOVAL
INSTALLATION
STRUCTURAL COVER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FRONT MOUNT
REMOVAL
INSTALLATION
REAR MOUNT
REMOVAL
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
INSTALLATION
MANUAL TRANSMISSION:
AUTOMATIC TRANSMISSION:
LUBRICATION
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE OIL LEAK
Air Leak Detection Test Method
INSPECTION FOR REAR SEAL AREA LEAKS
DIAGNOSIS AND TESTING - CHECKING ENGINE OIL PRESSURE
DIAGNOSIS AND TESTING - REAR SEAL AREA LEAKS
OIL
STANDARD PROCEDURE - ENGINE OIL
ENGINE OIL SPECIFICATION
API SERVICE GRADE CERTIFIED
SAE VISCOSITY
ENERGY CONSERVING OIL
CONTAINER IDENTIFICATION
OIL LEVEL INDICATOR (DIPSTICK)
CRANKCASE OIL LEVEL INSPECTION
ENGINE OIL CHANGE
USED ENGINE OIL DISPOSAL
OIL FILTER
REMOVAL
INSTALLATION
OIL PAN
DESCRIPTION
REMOVAL
REMOVAL
REMOVAL - 4x4
CLEANING
INSPECTION
INSTALLATION
INSTALLATION
INSTALLATION - 4x4
OIL PRESSURE SENSOR/SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OIL PUMP
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
INTAKE MANIFOLD
DESCRIPTION
DIAGNOSIS AND TESTING - INTAKE MANIFOLD LEAKS
REMOVAL
INSTALLATION
EXHAUST MANIFOLD
DESCRIPTION
REMOVAL
RIGHT EXHAUST MANIFOLD
LEFT EXHAUST MANIFOLD
INSTALLATION
RIGHT EXHAUST MANIFOLD
LEFT EXHAUST MANIFOLD
VALVE TIMING
DESCRIPTION
OPERATION
STANDARD PROCEDURE
MEASURING TIMING CHAIN WEAR
SERVICE PROCEDURE - TIMING VERIFICATION
COUNTER BALANCE SHAFT TIMING
TIMING - SINGLE CAMSHAFT
BALANCE SHAFT
REMOVAL
INSTALLATION
TIMING BELT / CHAIN COVER(S)
REMOVAL
INSTALLATION
IDLER SHAFT
REMOVAL
INSTALLATION
TIMING BELT/CHAIN AND SPROCKET(S)
REMOVAL
INSPECTION
INSTALLATION
11-EXHAUST SYSTEM
EXHAUST SYSTEM
DESCRIPTION
DIAGNOSIS AND TESTING - EXHAUST SYSTEM
CATALYTIC CONVERTER
DESCRIPTION - CATALYTIC CONVERTER
REMOVAL
2.4L ENGINES
3.7L ENGINES
INSPECTION
INSTALLATION
CROSS-OVER PIPE
REMOVAL
INSTALLATION
EXHAUST PIPE-2.4L
REMOVAL
INSTALLATION
HEAT SHIELDS
DESCRIPTION
MUFFLER
DESCRIPTION
REMOVAL
INSTALLATION
13-FRAMES and BUMPERS
FRONT FASCIA
REMOVAL
INSTALLATION
REAR FASCIA
REMOVAL
INSTALLATION
REAR FASCIA SUPPORT
REMOVAL
INSTALLATION
REAR FASCIA - STEP PAD
REMOVAL
INSTALLATION
REAR FASCIA - RAIN DIVERTER
REMOVAL
INSTALLATION
FRAME
SPECIFICATIONS
SPECIFICATIONS - FRAME DIMENSIONS
VEHICLE PREPARATION
DIMENSION ILLUSTRATIONS
SPECIFICATIONS - TORQUE
FRONT SKID PLATE
REMOVAL
INSTALLATION
ENGINE CRADLE CROSSMEMBER
REMOVAL
INSTALLATION
TRANSFER CASE SKID PLATE
REMOVAL
INSTALLATION
REAR CROSSMEMBER
REMOVAL
INSTALLATION
FRONT TOW HOOK
REMOVAL
INSTALLATION
REAR TOW HOOK
REMOVAL
INSTALLATION
TRAILER HITCH
REMOVAL
INSTALLATION
FUEL TANK SKID PLATE
REMOVAL
INSTALLATION
14-FUEL SYSTEM
FUEL DELIVERY
FUEL DELIVERY
DESCRIPTION
OPERATION
STANDARD PROCEDURE - FUEL SYSTEM PRESSURE RELEASE
SPECIFICATIONS
FUEL SYSTEM PRESSURE
TORQUE
SPECIAL TOOLS
FUEL SYSTEM
FLOW MANAGEMENT VALVE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL FILTER
DESCRIPTION
REMOVAL
INSTALLATION
FUEL LEVEL SENDING UNIT / SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL LINES
DESCRIPTION
QUICK CONNECT FITTING
DESCRIPTION
STANDARD PROCEDURE - QUICK-CONNECT FITTINGS
DISCONNECTING
CONNECTING
FUEL PRESSURE REGULATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL PUMP
DESCRIPTION
OPERATION
FUEL PUMP MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL RAIL
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL TANK
DESCRIPTION
OPERATION
REMOVAL
Fuel Tank Draining
Tank Removal
INSTALLATION
FUEL TANK CHECK VALVE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
INLET FILTER
REMOVAL
INSTALLATION
FUEL INJECTION
FUEL INJECTION
DESCRIPTION
ACCELERATOR PEDAL
REMOVAL
INSTALLATION
CRANKSHAFT POSITION SENSOR
DESCRIPTION
2.4L
3.7L
OPERATION
2.4L
3.7L
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
FUEL INJECTOR
DESCRIPTION
OPERATION
OPERATION - FUEL INJECTOR
OPERATION - PCM OUTPUT
REMOVAL
INSTALLATION
FUEL PUMP RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
IDLE AIR CONTROL MOTOR
DESCRIPTION
OPERATION
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
INTAKE AIR TEMPERATURE SENSOR
DESCRIPTION
OPERATION
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
MAP SENSOR
DESCRIPTION
2.4L
3.7L
OPERATION
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
OXYGEN SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
THROTTLE BODY
DESCRIPTION
OPERATION
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
THROTTLE CONTROL CABLE
REMOVAL
2.4L
3.7L
INSTALLATION
THROTTLE POSITION SENSOR
DESCRIPTION
OPERATION
REMOVAL
2.4L
3.7L
INSTALLATION
2.4L
3.7L
19-STEERING
STEERING
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - POWER STEERING SYSTEM
DIAGNOSIS AND TESTING - POWER STEERING FLOW AND PRESSURE
FLOW AND PRESSURE TEST
COLUMN
COLUMN
DESCRIPTION
OPERATION - SERVICE PRECAUTIONS
REMOVAL
INSTALLATION
SPECIFICATIONS
TORQUE CHART
SPECIAL TOOLS
STEERING COLUMN
IGNITION SWITCH
DESCRIPTION
DIAGNOSIS AND TESTING - IGNITION SWITCH
ELECTRICAL DIAGNOSIS
MECHANICAL DIAGNOSIS (KEY DIFFICULT TO ROTATE)
REMOVAL
IGNITION SWITCH REMOVAL
INSTALLATION
IGNITION SWITCH INSTALLATION
KEY-IN IGNITION SWITCH
DESCRIPTION
DIAGNOSIS AND TESTING - KEY-IN IGNITION SWITCH
KEY CYLINDER0 - 8 KJ (Continued)
REMOVAL
INSTALLATION
INTERMEDIATE SHAFT
REMOVAL
INSTALLATION
STEERING WHEEL
REMOVAL
INSTALLATION
GEAR
GEAR
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 4WD
REMOVAL - 2WD
REMOVAL - 2.5L DIESEL
REMOVAL - RHD - 4X2 and 4X4
INSTALLATION
INSTALLATION - 4WD
INSTALLATION - 2WD
INSTALLATION - 2.5L DIESEL
INSTALLATION - RHD - 4X2 and 4X4
SPECIFICATIONS
TORQUE CHART
SPECIAL TOOLS
OUTER TIE ROD END REMOVAL TOOL
LINKAGE
LINKAGE
STANDARD PROCEDURE - STEERING LINKAGE
TIE ROD END
REMOVAL
INSTALLATION
PUMP
PUMP
DESCRIPTION
DESCRIPTION
DESCRIPTION
OPERATION
STANDARD PROCEDURE - POWER STEERING PUMP - INITIAL OPERATION
REMOVAL
REMOVAL
REMOVAL - 3.7L
REMOVAL - 2.4L
INSTALLATION
INSTALLATION
INSTALLATION - 3.7L
INSTALLATION - 2.4L
SPECIFICATIONS
TORQUE CHART
SPECIAL TOOLS
POWER STEERING PUMP
FLUID COOLER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
HOSES
REMOVAL
REMOVAL
REMOVAL - PRESSURE HOSE
REMOVAL - RETURN HOSE (GEAR TO THE COOLER)
REMOVAL - RETURN HOSE (RESERVOIR TO THE COOLER)
INSTALLATION
INSTALLATION
INSTALLATION - PRESSURE HOSE
INSTALLATION - RETURN HOSE (GEAR TO THE COOLER)
INSTALLATION - RETURN HOSE (RESERVOIR TO THE COOLER)
POWER STEERING PRESSURE SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
PULLEY
REMOVAL
REMOVAL - DIESEL
REMOVAL
INSTALLATION
INSTALLATION - DIESEL
INSTALLATION
RESERVOIR
REMOVAL
REMOVAL - DIESEL
REMOVAL - 3.7L
REMOVAL - 2.4L
INSTALLATION
INSTALLATION - DIESEL
INSTALLATION - 3.7L
INSTALLATION - 2.4L
21-TRANSMISSION AND TRANSFER CASE
MANUAL - NV1500
MANUAL - NV1500
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
LOW LUBRICANT LEVEL
HARD SHIFTING
TRANSMISSION NOISE
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION
SHIFT LEVER ASSEMBLY
SHIFT SHAFT AND FORKS
FRONT/REAR HOUSINGS AND BEARING RETAINERS
COUNTERSHAFT BEARINGS AND RACES
REVERSE IDLER COMPONENTS
Shift Socket
Output Shaft And Geartrain
ASSEMBLY
INSTALLATION
SPECIFICATIONS
SPECIAL TOOLS
EXTENSION HOUSING SEAL
REMOVAL
INSTALLATION
MANUAL - NV3550
MANUAL - NV3550
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
LOW LUBRICANT LEVEL
HARD SHIFTING
TRANSMISSION NOISE
REMOVAL
DISASSEMBLY
FRONT HOUSING
SHIFT/FORK SHAFTS AND REVERSE IDLER SEGMENT
REAR HOUSING - 2WD
REAR ADAPTER HOUSING - 4WD
GEARTRAIN FROM FIXTURE
OUTPUT SHAFT
REVERSE IDLER
CLEANING
INSPECTION
SHIFT LEVER ASSEMBLY
SHIFT SHAFT AND FORKS
FRONT/REAR HOUSINGS AND BEARING RETAINERS
COUNTERSHAFT BEARINGS AND RACES
REVERSE IDLER COMPONENTS
Shift Socket
Output Shaft And Geartrain
ASSEMBLY
SYNCHRONIZER
OUTPUT SHAFT
REVERSE IDLER ASSEMBLY
SHIFT SHAFT AND BUSHINGS/BEARINGS
DETENT PLUNGER BUSHING
GEARTRAIN ASSEMBLY
REAR HOUSING - 2WD
ADAPTER HOUSING - 4WD
SHIFT SHAFT, SHAFT LEVER AND BUSHING AND SHIFT SOCKET
FRONT HOUSING AND INPUT SHAFT BEARING RETAINER
SHIFT TOWER AND LEVER
INSTALLATION
SPECIFICATIONS
SPECIAL TOOLS
EXTENSION HOUSING BUSHING
REMOVAL
INSTALLATION
EXTENSION HOUSING SEAL
REMOVAL
INSTALLATION
AUTOMATIC TRANSMISSION - 42RLE
AUTOMATIC TRANSMISSION - 42RLE
DESCRIPTION
TRANSMISSION IDENTIFICATION
OPERATION
FIRST GEAR POWERFLOW
SECOND GEAR POWERFLOW
THIRD GEAR POWERFLOW
FOURTH GEAR POWERFLOW
REVERSE GEAR POWERFLOW
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AUTOMATIC TRANSMISSION
DIAGNOSIS AND TESTING - ROAD TEST
DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TESTS
TEST ONE-SELECTOR IN L (1st Gear)
TEST TWO-SELECTOR IN DRIVE (Second Gear)
TEST TWO A–SELECTOR IN OD (Fourth Gear)
TEST THREE-SELECTOR IN OVERDRIVE (Third and Second Gear)
TEST FOUR-SELECTOR IN OD (Fourth Gear)
TEST FIVE-SELECTOR IN OVERDRIVE (Fourth Gear, CC on)
TEST SIX-SELECTOR IN REVERSE
TEST RESULT INDICATIONS
DIAGNOSIS AND TESTING - CLUTCH AIR PRESSURE TESTS
OVERDRIVE CLUTCH
UNDERDRIVE CLUTCH
REVERSE CLUTCH
2/4 CLUTCH
LOW/REVERSE CLUTCH
DIAGNOSIS AND TESTING - FLUID LEAKAGE
FLUID LEAKAGE - TORQUE CONVERTER HOUSING AREA
TORQUE CONVERTER LEAKAGE
STANDARD PROCEDURE - ALUMINUM THREAD REPAIR
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
SCHEMATICS AND DIAGRAMS - 42RLE TRANSMISSION
SPECIFICATIONS
42RLE AUTOMATIC TRANSMISSION
SPECIAL TOOLS
42RLE AUTOMATIC TRANSMISSION
ACCUMULATOR
DESCRIPTION
OPERATION
ADAPTER HOUSING SEAL
REMOVAL
INSTALLATION
BEARINGS
ADJUSTMENTS
BEARING ADJUSTMENT PROCEDURES
BRAKE TRANSMISSION SHIFT INTERLOCK MECHANISM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BRAKE TRANSMISSION SHIFT INTERLOCK SYSTEM
DRIVING CLUTCHES
DESCRIPTION
OPERATION
UNDERDRIVE CLUTCH
OVERDRIVE CLUTCH
REVERSE CLUTCH
EXTENSION HOUSING SEAL
REMOVAL
INSTALLATION
FLUID AND FILTER
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - CAUSES OF BURNT FLUID
DIAGNOSIS AND TESTING - EFFECTS OF INCORRECT FLUID LEVEL
DIAGNOSIS AND TESTING - FLUID CONTAMINATION
STANDARD PROCEDURE
STANDARD PROCEDURE - FLUID LEVEL CHECK
FLUID LEVEL CHECK
FLUID LEVEL CHECK USING DRB
STANDARD PROCEDURE - FLUID/FILTER SERVICE
STANDARD PROCEDURE - TRANSMISSION FILL
GEARSHIFT CABLE
DIAGNOSIS AND TESTING - GEARSHIFT CABLE
REMOVAL
INSTALLATION
ADJUSTMENTS - GEARSHIFT CABLE
Gearshift Adjustment Procedure
HOLDING CLUTCHES
DESCRIPTION
OPERATION
2/4 CLUTCH
LOW/REVERSE CLUTCH
INPUT CLUTCH ASSEMBLY
DISASSEMBLY
ASSEMBLY
INPUT SPEED SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OIL PUMP
DESCRIPTION
OPERATION
DISASSEMBLY
ASSEMBLY
OUTPUT SPEED SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OVERDRIVE SWITCH
DESCRIPTION
OPERATION
PARK - INTERLOCK CABLE
REMOVAL
INSTALLATION
ADJUSTMENTS - PARK-INTERLOCK CABLE
PLANETARY GEARTRAIN
DESCRIPTION
OPERATION
SEAL - OIL PUMP
REMOVAL
INSTALLATION
SHIFT MECHANISM
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SOLENOID
DESCRIPTION
OPERATION
SOLENOID/PRESSURE SWITCH ASSY
DESCRIPTION
OPERATION
SOLENOIDS
PRESSURE SWITCHES
REMOVAL
INSTALLATION
TORQUE CONVERTER
DESCRIPTION
IMPELLER
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
OPERATION
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
REMOVAL
INSTALLATION
TRANSMISSION CONTROL RELAY
DESCRIPTION
OPERATION
TRANSMISSION RANGE SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
TRANSMISSION TEMPERATURE SENSOR
DESCRIPTION
OPERATION
CALCULATED TEMPERATURE
VALVE BODY
DESCRIPTION
OPERATION
THERMAL VALVE
REGULATOR VALVE
SOLENOID SWITCH VALVE
MANUAL VALVE
CONVERTER CLUTCH SWITCH VALVE
CONVERTER CLUTCH CONTROL VALVE
T/C REGULATOR VALVE
LOW/REVERSE SWITCH VALVE
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION - 45RFE
AUTOMATIC TRANSMISSION - 45RFE
DESCRIPTION
TRANSMISSION IDENTIFICATION
GEAR RATIOS
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AUTOMATIC TRANSMISSION
DIAGNOSIS AND TESTING - PRELIMINARY
VEHICLE IS DRIVABLE
VEHICLE IS DISABLED
DIAGNOSIS AND TESTING - ROAD TESTING
DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TEST
Pressure Test Port Locations
TEST PROCEDURE
DIAGNOSIS AND TESTING - AIR CHECKING TRANSMISSION CLUTCH OPERATION
DIAGNOSIS AND TESTING - CONVERTER HOUSING FLUID LEAK
TORQUE CONVERTER LEAK POINTS
STANDARD PROCEDURE - ALUMINUM THREAD REPAIR
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
INSTALLATION
SCHEMATICS AND DIAGRAMS
HYDRAULIC SCHEMATICS
SPECIFICATIONS
TRANSMISSION
SPECIAL TOOLS
RFE TRANSMISSION
4C RETAINER/BULKHEAD
DISASSEMBLY
ASSEMBLY
ADAPTER HOUSING SEAL
REMOVAL
INSTALLATION
BRAKE TRANSMISSION SHIFT INTERLOCK SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BRAKE TRANSMISSION SHIFT INTERLOCK SYSTEM
FLUID AND FILTER
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - EFFECTS OF INCORRECT FLUID LEVEL
DIAGNOSIS AND TESTING - CAUSES OF BURNT FLUID
DIAGNOSIS AND TESTING - FLUID CONTAMINATION
STANDARD PROCEDURE
STANDARD PROCEDURE - FLUID LEVEL CHECK
STANDARD PROCEDURE - FLUID AND FILTER REPLACEMENT
REMOVAL
INSPECTION
CLEANING
INSTALLATION
STANDARD PROCEDURE - TRANSMISSION FILL
GEARSHIFT CABLE
DIAGNOSIS AND TESTING - GEARSHIFT CABLE
REMOVAL
INSTALLATION
ADJUSTMENTS - GEARSHIFT CABLE
Gearshift Adjustment Procedure
HOLDING CLUTCHES
DESCRIPTION
OPERATION
2C CLUTCH
4C CLUTCH
LOW/REVERSE CLUTCH
INPUT CLUTCH ASSEMBLY
DESCRIPTION
OPERATION
UNDERDRIVE CLUTCH
OVERDRIVE CLUTCH
REVERSE CLUTCH
DISASSEMBLY
ASSEMBLY
INPUT SPEED SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LINE PRESSURE (LP) SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LOW/REVERSE CLUTCH
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
OIL PUMP
DESCRIPTION
OPERATION
CONVERTER CLUTCH SWITCH VALVE
CONVERTER CLUTCH REGULATOR VALVE
TORQUE CONVERTER LIMIT VALVE
STANDARD PROCEDURE - OIL PUMP VOLUME CHECK
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
OIL PUMP FRONT SEAL
REMOVAL
INSTALLATION
OUTPUT SPEED SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OVERDRIVE SWITCH
DESCRIPTION
OPERATION
PARK - INTERLOCK CABLE
REMOVAL
INSTALLATION
ADJUSTMENTS - PARK-INTERLOCK CABLE
PISTONS
DESCRIPTION
OPERATION
PRESSURE
PRESSURE ON A CONFINED FLUID
FORCE MULTIPLICATION
PISTON TRAVEL
PLANETARY GEARTRAIN
DESCRIPTION
OPERATION
REACTION PLANETARY GEARTRAIN
REVERSE PLANETARY GEARTRAIN
INPUT PLANETARY GEARTRAIN
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
SHIFT MECHANISM
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SOLENOID SWITCH VALVE
DESCRIPTION
OPERATION
SOLENOIDS
DESCRIPTION
OPERATION
TORQUE CONVERTER
DESCRIPTION
IMPELLER
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
OPERATION
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
REMOVAL
INSTALLATION
TRANSMISSION CONTROL RELAY
DESCRIPTION
OPERATION
TRANSMISSION RANGE SENSOR
DESCRIPTION
OPERATION
TRANSMISSION SOLENOID/TRS ASSEMBLY
DESCRIPTION
OPERATION
SOLENOIDS
PRESSURE SWITCHES
REMOVAL
INSTALLATION
TRANSMISSION TEMPERATURE SENSOR
DESCRIPTION
OPERATION
Calculated Temperature
VALVE BODY
DESCRIPTION
OPERATION
SOLENOID SWITCH VALVE
MANUAL VALVE
LOW/REVERSE SWITCH VALVE
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
INSTALLATION
TRANSFER CASE - NV231
TRANSFER CASE - NV231
DESCRIPTION
OPERATING RANGES
SHIFT MECHANISM
IDENTIFICATION
OPERATION
DIAGNOSIS AND TESTING - TRANSFER CASE - NV231
REMOVAL
DISASSEMBLY
REAR RETAINER AND OIL PUMP
COMPANION FLANGE AND RANGE LEVER
FRONT OUTPUT SHAFT AND DRIVE CHAIN
SHIFT FORKS AND MAINSHAFT
MAINSHAFT
INPUT GEAR AND LOW RANGE GEAR
INPUT AND LOW RANGE GEAR
CLEANING
INSPECTION
MAINSHAFT/SPROCKET/HUB
INPUT GEAR AND PLANETARY CARRIER
SHIFT FORKS/HUBS/SLEEVES
REAR RETAINER/BEARING/ SEAL/SLINGER/BOOT
REAR OUTPUT SHAFT/YOKE/DRIVE CHAIN
LOW RANGE ANNULUS GEAR
FRONT/REAR CASES AND FRONT RETAINER
OIL PUMP/OIL PICKUP
ASSEMBLY
BEARINGS AND SEALS
INPUT AND LOW RANGE GEAR
MAINSHAFT
SHIFT FORKS, SECTOR, AND MAINSHAFT
FRONT OUTPUT SHAFT AND DRIVE CHAIN
OIL PUMP AND REAR CASE
COMPANION FLANGE AND RANGE LEVER
REAR RETAINER
INSTALLATION
SPECIFICATIONS
TRANSFER CASE - NV231
SPECIAL TOOLS
TRANSFER CASE - NV231
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND FILL
FRONT OUTPUT SHAFT SEAL
REMOVAL
INSTALLATION
POSITION SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REAR OUTPUT SHAFT SEAL
REMOVAL
INSTALLATION
SHIFT LEVER
REMOVAL
INSTALLATION
TRANSFER CASE - NV242
TRANSFER CASE - NV242
DESCRIPTION
TRANSFER CASE IDENTIFICATION
OPERATING RANGES
SHIFT MECHANISM
OPERATION
DIAGNOSIS AND TESTING - TRANSFER CASE - NV242
REMOVAL
DISASSEMBLY
REAR RETAINER
COMPANION FLANGE AND RANGE LEVER
FRONT OUTPUT SHAFT AND DRIVE CHAIN
SHIFT FORKS AND MAINSHAFT
INPUT GEAR/LOW RANGE ASSEMBLY
DIFFERENTIAL
CLEANING
INSPECTION
MAINSHAFT/SPROCKET/HUB
INPUT GEAR AND PLANETARY CARRIER
SHIFT FORKS/HUBS/SLEEVES
REAR RETAINER/BEARING/ SEAL/SLINGER/BOOT
REAR OUTPUT SHAFT/YOKE/DRIVE CHAIN
LOW RANGE ANNULUS GEAR
FRONT-REAR CASES AND FRONT RETAINER
OIL PUMP/OIL PICKUP
ASSEMBLY
BEARINGS AND SEALS
DIFFERENTIAL
INPUT GEAR/LOW RANGE ASSEMBLY
SHIFT FORKS, SECTOR, AND MAINSHAFT
FRONT OUTPUT SHAFT AND DRIVE CHAIN
OIL PUMP AND REAR CASE
REAR RETAINER
COMPANION FLANGE AND RANGE LEVER
INSTALLATION
SPECIFICATIONS
NV242 TRANSFER CASE
SPECIAL TOOLS
TRANSFER CASE - NV242
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND FILL
FRONT OUTPUT SHAFT SEAL
REMOVAL
INSTALLATION
POSITION SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REAR OUTPUT SHAFT SEAL
REMOVAL
INSTALLATION
SHIFT LEVER
REMOVAL
INSTALLATION
22-TIRES/WHEELS
TIRES/WHEELS
DIAGNOSIS AND TESTING - TIRE AND WHEEL RUNOUT
METHOD 1 (RELOCATE WHEEL ON HUB)
METHOD 2 (RELOCATE TIRE ON WHEEL)
STANDARD PROCEDURE
STANDARD PROCEDURE - TIRE ROTATION
STANDARD PROCEDURE - MATCH MOUNTING
STANDARD PROCEDURE - WHEEL BALANCING
SPARE TIRE
DESCRIPTION
DESCRIPTION - SPARE / TEMPORARY TIRE
DESCRIPTION - FULL SIZE, SPARE WHEEL WITH MATCHING TIRE
REMOVAL
INSTALLATION
TIRES
DESCRIPTION
DESCRIPTION - TIRES
TIRE IDENTIFICATION
TIRE CHAINS
DESCRIPTION - RADIAL-PLY TIRES
DESCRIPTION - SPARE TIRE and TEMPORARY
DESCRIPTION - TIRE PRESSURE FOR HIGH SPEED
DESCRIPTION - REPLACEMENT TIRES
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - TIRE INFLATION
DIAGNOSIS AND TESTING - TREAD WEAR INDICATORS
DIAGNOSIS AND TESTING - PRESSURE GAUGES
DIAGNOSIS AND TESTING - TIRE/VEHICLE LEAD
DIAGNOSIS AND TESTING - TIRE WEAR PATTERNS
DIAGNOSIS AND TESTING - TIRE NOISE OR VIBRATION
STANDARD PROCEDURE - REPAIRING LEAKS
CLEANING
SPECIFICATIONS
WHEELS
DESCRIPTION
DIAGNOSIS AND TESTING - WHEELS
STANDARD PROCEDURE
STANDARD PROCEDURE - WHEEL REPLACEMENT
STANDARD PROCEDURE - WHEEL MOUNTING
SPECIFICATIONS
SPECIFICATION
STUDS
REMOVAL
INSTALLATION
23-BODY
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS0 - 10 KJ (Continued)
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS
VISUAL INSPECTION BEFORE WATER LEAK TESTS
WATER LEAK TESTS
WATER LEAK DETECTION
DIAGNOSIS AND TESTING - WIND NOISE
VISUAL INSPECTION BEFORE TESTS
STANDARD PROCEDURE
STANDARD PROCEDURE - BODY LUBRICATION
STANDARD PROCEDURE - HEAT STAKING
STANDARD PROCEDURE - PLASTIC BODY PANEL REPAIR
Rigid Plastics:
Semi-Rigid Plastics:
Flexible Plastics:
Repair Procedure:
Adhesion Promoter/Surface Modifier:
SAFETY PRECAUTION AND WARNINGS
RIGID, SEMI-RIGID, AND FLEXIBLE PLASTIC PARTS TYPES
PANEL SECTIONING
PANEL REINFORCEMENT
VISUAL INSPECTION
PANEL SURFACE PREPARATION
PATCHING PANELS
PANEL PATCH FABRICATIONS
PANEL PATCH INSTALLATION
PATCHED PANEL SURFACING
STANDARD PROCEDURE - BUZZ, SQUEAK and RATTLE
SPECIFICATIONS
SPECIAL TOOLS
BODY
HOOD
HINGE
REMOVAL
INSTALLATION
HOOD
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
LATCH
REMOVAL
INSTALLATION
LATCH RELEASE CABLE
REMOVAL
INSTALLATION
SUPPORT CYLINDER
REMOVAL
INSTALLATION
LATCH RELEASE HANDLE
REMOVAL
INSTALLATION
DOOR - FRONT
CHECK STRAP
REMOVAL
INSTALLATION
DOOR
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
FORE/AFT
UP/DOWN
IN/OUT
DOOR GLASS
REMOVAL
INSTALLATION
EXTERIOR HANDLE
REMOVAL
INSTALLATION
GLASS RUN CHANNEL
REMOVAL
INSTALLATION
HINGE
REMOVAL
INSTALLATION
LATCH
REMOVAL
INSTALLATION
LATCH STRIKER
REMOVAL
INSTALLATION
LOCK CYLINDER
REMOVAL
INSTALLATION
TRIM PANEL
REMOVAL
INSTALLATION
WATERDAM
REMOVAL
INSTALLATION
WINDOW REGULATOR - MANUAL
REMOVAL
INSTALLATION
WINDOW REGULATOR - POWER
REMOVAL
INSTALLATION
DOORS - REAR
CHECK STRAP
REMOVAL
INSTALLATION
DOOR
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
FORE/AFT
UP/DOWN
IN/OUT
DOOR GLASS
REMOVAL
INSTALLATION
EXTERIOR HANDLE
REMOVAL
INSTALLATION
GLASS RUN CHANNEL
REMOVAL
INSTALLATION
HINGE
REMOVAL
INSTALLATION
LATCH
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
LATCH STRIKER
REMOVAL
INSTALLATION
TRIM PANEL
REMOVAL
INSTALLATION
WATERDAM
REMOVAL
INSTALLATION
WINDOW REGULATOR - MANUAL
REMOVAL
INSTALLATION
WINDOW REGULATOR - POWER
REMOVAL
INSTALLATION
SWING GATE
FLIP-UP GLASS
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
FLIP-UP GLASS LATCH
REMOVAL
INSTALLATION
FLIP-UP GLASS - HINGE
REMOVAL
INSTALLATION
FLIP-UP GLASS - HINGE COVER
REMOVAL
INSTALLATION
FLIP-UP GLASS SUPPORT CYLINDER
REMOVAL
INSTALLATION
TRIM PANEL
REMOVAL
INSTALLATION
LATCH
REMOVAL
INSTALLATION
LATCH STRIKER
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
LATCH - ACCESS PANEL
DESCRIPTION
REMOVAL
INSTALLATION
EXTERIOR HANDLE
REMOVAL
INSTALLATION
LOCK CYLINDER
REMOVAL
INSTALLATION
CHECK STRAP
REMOVAL
INSTALLATION
STABILIZER WEDGE/INSERT
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
HINGE
REMOVAL
INSTALLATION
SWING GATE
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
IN/OUT
UP/DOWN
LEFT/RIGHT
EXTERIOR
BODY SIDE MOLDINGS
REMOVAL
INSTALLATION
COWL GRILLE
REMOVAL
INSTALLATION
EXTERIOR NAME PLATES
REMOVAL
INSTALLATION
FRONT FENDER
REMOVAL
INSTALLATION
FUEL FILL DOOR/HOUSING
REMOVAL
INSTALLATION
GRILLE
REMOVAL
INSTALLATION
GRILLE OPENING REINFORCEMENT
REMOVAL
INSTALLATION
FRONT WHEELHOUSE SPLASH SHIELD
REMOVAL
INSTALLATION
LUGGAGE RACK
REMOVAL
INSTALLATION
REAR WHEELHOUSE SPLASH SHIELD
REMOVAL
INSTALLATION
SIDE VIEW MIRROR
REMOVAL
INSTALLATION
FRONT WHEEL OPENING FLARE MOLDINGS
REMOVAL
INSTALLATION
REAR WHEEL OPENING FLARE MOLDINGS
REMOVAL
INSTALLATION
RADIATOR CROSSMEMBER
REMOVAL
INSTALLATION
SIDE VIEW MIRROR GLASS
REMOVAL
INSTALLATION
INSTRUMENT PANEL
CLUSTER BEZEL
REMOVAL
INSTALLATION
GLOVE BOX
REMOVAL
INSTALLATION
GLOVE BOX LATCH
REMOVAL
INSTALLATION
GLOVE BOX LATCH STRIKER
REMOVAL
INSTALLATION
INSTRUMENT PANEL ASSEMBLY
REMOVAL
INSTALLATION
INSTRUMENT PANEL TOP COVER
REMOVAL
INSTALLATION
INSTRUMENT PANEL END CAP
REMOVAL
INSTALLATION
INSTRUMENT PANEL DRIVER SIDE BEZELS
REMOVAL
INSTALLATION
INSTRUMENT PANEL CENTER BEZEL
REMOVAL
INSTALLATION
INSTRUMENT PANEL PASSENGER SIDE BEZEL
REMOVAL
INSTALLATION
KNEE BLOCKER
REMOVAL
INSTALLATION
INTERIOR
4WD FLOOR SHIFT BOOT
REMOVAL
INSTALLATION
A-PILLAR TRIM AND GRAB HANDLE
REMOVAL
INSTALLATION
COWL TRIM COVER
REMOVAL
INSTALLATION
DOOR SILL SCUFF PLATE
REMOVAL
INSTALLATION
ASSIST HANDLE
REMOVAL
INSTALLATION
B-PILLAR LOWER TRIM
REMOVAL
INSTALLATION
B-PILLAR UPPER TRIM
REMOVAL
INSTALLATION
CARPETS AND FLOOR MATS
REMOVAL
Front Carpet
Rear Cargo Carpet
INSTALLATION
Front Carpet
Rear Cargo Carpet
SHIFT BEZEL
REMOVAL
INSTALLATION
FLOOR CONSOLE
REMOVAL
INSTALLATION
FLOOR CONSOLE LID LATCH
REMOVAL
INSTALLATION
HEADLINER
REMOVAL
INSTALLATION
QUARTER TRIM PANEL
REMOVAL
INSTALLATION
REAR DOOR SCUFF PLATE
REMOVAL
INSTALLATION
SUN VISOR
REMOVAL
INSTALLATION
SUN VISOR SUPPORT
REMOVAL
INSTALLATION
REAR VIEW MIRROR
REMOVAL
INSTALLATION
INSTALLATION
INSTALLATION - REARVIEW MIRROR SUPPORT BRACKET
PAINT
PAINT
SPECIFICATIONS - PAINT CODES
PAINT CODE
DESCRIPTION
BASE COAT/CLEAR COAT FINISH
DESCRIPTION
PAINT TOUCH-UP
DESCRIPTION
OPERATION
FINESSE SANDING/BUFFING and POLISHING
DESCRIPTION
SEATS
HEADREST
REMOVAL0 - 12 KJ (Continued)
INSTALLATION
HEADREST SLEEVE
REMOVAL
INSTALLATION
SEAT - FRONT
REMOVAL
INSTALLATION
SEAT BACK - FRONT
REMOVAL
INSTALLATION
SEAT BACK RECLINER - FRONT
REMOVAL
INSTALLATION
SEAT BACK COVER - FRONT
REMOVAL
INSTALLATION
SEAT BACK CUSHION - FRONT
REMOVAL
INSTALLATION
SEAT CUSHION - FRONT
REMOVAL
INSTALLATION
SEAT CUSHION COVER - FRONT
REMOVAL
INSTALLATION
SEAT CUSHION SIDE SHIELDS
REMOVAL
INSTALLATION
MANUAL SEAT RISER
REMOVAL
INSTALLATION
SEAT TRACK
REMOVAL
INSTALLATION
SEAT - REAR
REMOVAL
INSTALLATION
SEAT BACK - REAR
REMOVAL
60/40 Split Seat - Left
60/40 Split Seat - Right
INSTALLATION
60/40 Split Seat - Left
60/40 Split Seat - Right
SEAT BACK COVER - REAR
REMOVAL
INSTALLATION
SEAT BACK CUSHION - REAR
REMOVAL
INSTALLATION
FOLDING REAR SEAT BACK LATCH / LOCK
REMOVAL
INSTALLATION
REAR SEAT BACK LATCH STRIKER
REMOVAL
INSTALLATION
SEAT BACK FRAME - REAR
REMOVAL
INSTALLATION
SEAT CUSHION - REAR
REMOVAL
INSTALLATION
STATIONARY GLASS
DOOR GLASS
REMOVAL
INSTALLATION
QUARTER WINDOW
REMOVAL
INSTALLATION
WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS
REMOVAL
INSTALLATION
SUNROOF
SUNROOF
DESCRIPTION
SUNROOF OPERATION INSTRUCTIONS
DIAGNOSIS AND TESTING
WATER DRAINAGE AND WIND NOISE DIAGNOSIS
DIAGNOSTIC PROCEDURES
GLASS PANEL
REMOVAL
INSTALLATION
ADJUSTMENTS
SUNROOF GLASS PANEL ADJUSTMENT
GLASS PANEL SEAL
REMOVAL
INSTALLATION
SUNSHADE
REMOVAL
INSTALLATION
GUIDE ASSEMBLY
REMOVAL
INSTALLATION
WIND DEFLECTOR
REMOVAL
INSTALLATION
OPENING TRIM LACE
REMOVAL
INSTALLATION
DRAIN TUBE
REMOVAL
FRONT DRAIN TUBES
REAR DRAIN TUBES
INSTALLATION
FRONT DRAIN TUBES
REAR DRAIN TUBES
MODULE ASSEMBLY
REMOVAL
INSTALLATION
DRIVE MOTOR
REMOVAL
INSTALLATION
CONTROL MODULE
REMOVAL
INSTALLATION
CONTROL SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - CONTROL SWITCH
REMOVAL
INSTALLATION
WEATHERSTRIP/SEALS
A-PILLAR SEAL
REMOVAL
INSTALLATION
COWL WEATHERSTRIP
REMOVAL
INSTALLATION
DOOR PRIMARY WEATHERSTRIP
REMOVAL
INSTALLATION
DOOR LOWER WEATHERSTRIP
REMOVAL
INSTALLATION
FRONT DOOR OUTER BELT MOLDING
REMOVAL
INSTALLATION
SWING GATE BELTLINE WEATHERSTRIP
REMOVAL
INSTALLATION
SWING GATE OPENING WEATHERSTRIP
REMOVAL
INSTALLATION
REAR DOOR OUTER BELT MOLDING
REMOVAL
INSTALLATION
SIDE RAIL WEATHERSTRIP/RETAINER
REMOVAL
INSTALLATION
WINDSHIELD A-PILLAR WEATHERSTRIP/RETAINER
REMOVAL
INSTALLATION
COWL/PLENUM SEAL
REMOVAL
INSTALLATION
COWL/PLENUM WINDOW BAFFLE SEAL
REMOVAL
INSTALLATION
AIR INLET SEAL
REMOVAL
INSTALLATION
FRONT DOOR INNER BELT WEATHERSTRIP
REMOVAL
INSTALLATION
REAR DOOR INNER BELT WEATHERSTRIP
REMOVAL
INSTALLATION
BODY STRUCTURE
ASSEMBLY
SPECIFICATIONS
SPECIFICATION
WELD AND STRUCTURAL ADHESIVE LOCATIONS
SPECIFICATIONS
FRONT END ASSEMBLY
FRONT END ASSEMBLY/UNDERBODY
REAR FRAME RAILS
REAR FLOOR PAN ASSEMBLY
FULL FLOOR PAN ASSEMBLY
BODY SIDE PANELS AND SUB ASSEMBLIES
BODY SIDE PANELS
FENDER ASSEMBLIES
ROOF PANEL ASSEMBLIES
BODY SIDE PANELS and FLOOR PAN ASSEMBLIES
SEALER LOCATIONS
SPECIFICATIONS
OPENING DIMENSIONS
SPECIFICATIONS
GAP AND FLUSH
SPECIFICATIONS
24-HEATING and AIR CONDITIONING
HEATING and AIR CONDITIONING
DESCRIPTION
DESCRIPTION - HEATER AND AIR CONDITIONER
DESCRIPTION - COOLING SYSTEM REQUIREMENTS
DESCRIPTION - REFRIGERANT SYSTEM SERVICE PORT
OPERATION
OPERATION - HEATER AND AIR CONDITIONER
OPERATION - REFRIGERANT SYSTEM SERVICE PORT
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - A/C PERFORMANCE
DIAGNOSIS AND TESTING - HEATER PERFORMANCE
MAXIMUM HEATER OUTPUT
TEMPERATURE CONTROL
DIAGNOSIS AND TESTING - VACUUM SYSTEM
VACUUM CHECK VALVE
A/C HEATER CONTROLS
LOCATING VACUUM LEAKS
STANDARD PROCEDURE - DIODE REPLACEMENT
SPECIFICATIONS
A/C APPLICATION TABLE
SPECIFICATIONS
CONTROLS
A/C COMPRESSOR CLUTCH
DESCRIPTION - 3.7L and 2.4L
OPERATION - 3.7L and 2.4L
DIAGNOSIS AND TESTING - A/C COMPRESSOR CLUTCH
STANDARD PROCEDURE - A/C COMPRESSOR CLUTCH BREAK-IN
REMOVAL
INSPECTION
INSTALLATION
A/C COMPRESSOR CLUTCH RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - COMPRESSOR CLUTCH RELAY
RELAY TEST
RELAY CIRCUIT TEST
REMOVAL
INSTALLATION
A/C HEATER CONTROL
DESCRIPTION
REMOVAL
INSTALLATION
A/C HIGH PRESSURE SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - A/C HIGH PRESSURE SWITCH
REMOVAL
INSTALLATION
A/C LOW PRESSURE SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - A/C LOW PRESSURE SWITCH
REMOVAL
INSTALLATION
BLEND DOOR ACTUATOR
REMOVAL
INSTALLATION
BLOWER MOTOR RELAY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BLOWER MOTOR RELAY
RELAY TEST
RELAY CIRCUIT TEST
REMOVAL
INSTALLATION
BLOWER MOTOR RESISTOR BLOCK
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BLOWER MOTOR RESISTOR
REMOVAL
INSTALLATION
BLOWER MOTOR SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BLOWER MOTOR SWITCH
REMOVAL
INSTALLATION
MODE DOOR ACTUATOR
REMOVAL
REMOVAL - PANEL DOOR ACTUATOR
REMOVAL - FLOOR - DEFROST DOOR ACTUATOR
INSTALLATION
INSTALLATION - PANEL DOOR ACTUATOR
INSTALLATION - FLOOR - DEFROST DOOR ACTUATOR
RECIRCULATION DOOR ACTUATOR
REMOVAL
INSTALLATION
VACUUM CHECK VALVE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
DISTRIBUTION
AIR OUTLETS
DESCRIPTION - DEMISTER OUTLETS
REMOVAL - PANEL OUTLET BARRELS
INSTALLATION - PANEL OUTLET BARRELS
BLEND DOOR
REMOVAL
INSTALLATION
BLOWER MOTOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BLOWER MOTOR
VIBRATION
NOISE
REMOVAL
INSTALLATION
DEFROST - DEMISTER DUCT
REMOVAL - DEFROST DUCT/DEMISTER ADAPTOR
INSTALLATION - DEFROST/DEMISTER DUCT
FLOOR CONSOLE DUCT
REMOVAL
INSTALLATION
FLOOR DUCT
REMOVAL
INSTALLATION
HVAC HOUSING
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
MODE DOOR
REMOVAL
REMOVAL - DEFROST DOOR
REMOVAL - FLOOR - DEFROST DOOR
INSTALLATION
INSTALLATION - PANEL DOOR
INSTALLATION - FLOOR - DEFROST DOOR
RECIRCULATION DOOR
REMOVAL
INSTALLATION
PLUMBING
PLUMBING
DESCRIPTION - REFRIGERANT LINE
WARNING
SERVICE WARNINGS
CAUTION
SERVICE CAUTIONS
CAUTION - REFRIGERANT HOSES/LINES/TUBES PRECAUTIONS
STANDARD PROCEDURE
STANDARD PROCEDURE - REFRIGERANT SYSTEM SERVICE EQUIPMENT
MANIFOLD GAUGE SET CONNECTIONS
STANDARD PROCEDURE - REFRIGERANT RECOVERY
STANDARD PROCEDURE - REFRIGERANT SYSTEM EVACUATE
STANDARD PROCEDURE - REFRIGERANT SYSTEM CHARGE
SPECIFICATIONS - CHARGE CAPACITY0 - 14 KJ (Continued)
A/C COMPRESSOR
DESCRIPTION
DESCRIPTION
DESCRIPTION - HIGH PRESSURE RELIEF VALVE
OPERATION
OPERATION
OPERATION - HIGH PRESSURE RELIEF VALVE
DIAGNOSIS AND TESTING - A/C COMPRESSOR NOISE
REMOVAL
INSTALLATION
A/C CONDENSER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
A/C DISCHARGE LINE
REMOVAL
INSTALLATION
A/C LIQUID LINE
REMOVAL
INSTALLATION
A/C SUCTION LINE
REMOVAL
INSTALLATION
A/C EVAPORATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
A/C ORIFICE TUBE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
ACCUMULATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
HEATER CORE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REFRIGERANT
DESCRIPTION
OPERATION
REFRIGERANT OIL
DESCRIPTION
OPERATION
STANDARD PROCEDURE - REFRIGERANT OIL LEVEL
25-EMISSIONS CONTROL
EMISSIONS CONTROL
DESCRIPTION
DESCRIPTION - EMISSION CONTROL SYSTEM
DESCRIPTION - STATE DISPLAY TEST MODE
DESCRIPTION - CIRCUIT ACTUATION TEST MODE
DESCRIPTION - DIAGNOSTIC TROUBLE CODES
DESCRIPTION - TASK MANAGER
DESCRIPTION - MONITORED SYSTEMS
OXYGEN SENSOR (O2S) MONITOR
OXYGEN SENSOR HEATER MONITOR
LEAK DETECTION PUMP MONITOR (IF EQUIPPED)
MISFIRE MONITOR
FUEL SYSTEM MONITOR
CATALYST MONITOR
DESCRIPTION - TRIP DEFINITION
DESCRIPTION - COMPONENT MONITORS
DESCRIPTION - NON-MONITORED CIRCUITS
DESCRIPTION - HIGH AND LOW LIMITS
DESCRIPTION - LOAD VALUE
OPERATION - TASK MANAGER
Test Sequence
MIL Illumination
Diagnostic Trouble Codes (DTCs)
DTC Self Erasure
Trip Indicator
Freeze Frame Data Storage
Similar Conditions Window
EVAPORATIVE EMISSIONS
EVAPORATIVE EMISSIONS
DESCRIPTION - EVAPORATION CONTROL SYSTEM
SPECIFICATIONS
TORQUE
EVAP/PURGE SOLENOID
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL FILLER CAP
DESCRIPTION
OPERATION
LEAK DETECTION PUMP
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
ORVR
DESCRIPTION
OPERATION
PCV VALVE
DESCRIPTION
2.4L
3.7L
OPERATION
DIAGNOSIS AND TESTING - PCV VALVE
REMOVAL
INSTALLATION
VACUUM LINES
DESCRIPTION
VAPOR CANISTER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
INDEX
COMMENTS
