2001-2007 Dodge Caravan Service Manual
Original 2001-2007 Dodge Caravan Service and Repair Manual. It covers everything to fix/repair your vehicle. This is a complete manual with detailed instructions, diagrams and more.
Manual is deeply indexed and searchable. It includes very descriptive diagrams, detailed repair and diagnostic procedures with appropriate part numbers and all required references.
Dodge Caravan 2001 2002 2003 2004 2005 2006 2007 repair manual used by professional and dealer shops.
Manual Chapters:
- INTRODUCTION
- LUBRICATION & MAINTENANCE
- SUSPENSION
- DIFFERENTIAL & DRIVELINE
- BRAKES
- COOLING
- AUDIO/VIDEO
- CHIME/BUZZER
- ELECTRONIC CONTROL MODULES
- ENGINE SYSTEMS
- HEATED SYSTEMS
- HORN
- IGNITION CONTROL
- INSTRUMENT CLUSTER
- LAMPS
- MESSAGE SYSTEMS
- POWER SYSTEMS
- RESTRAINTS
- SPEED CONTROL
- VEHICLE THEFT SECURITY
- WIPERS/WASHERS
- NAVIGATION/TELECOMMUNICATION
- WIRING
- ENGINE
- EXHAUST SYSTEM
- FRAME & BUMPERS
- FUEL SYSTEM
- STEERING
- TRANSMISSION/TRANSAXLE
- TIRES/WHEELS
- BODY
- HEATING & AIR CONDITIONING
- EMISSIONS CONTROL
- INDEX
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Full list of manual chapters:
GROUP TAB LOCATOR
in-INTRODUCTION
BODY CODE PLATE
DESCRIPTION
BODY CODE PLATE – LINE 3
BODY CODE PLATE LINE 2
BODY CODE PLATE LINE 1
IF TWO BODY CODE PLATES ARE REQUIRED
FASTENER IDENTIFICATION
DESCRIPTION
FASTENER USAGE
DESCRIPTION
FASTENER USAGE
THREADED HOLE REPAIR
INTERNATIONAL SYMBOLS
DESCRIPTION
METRIC SYSTEM
DESCRIPTION
TORQUE REFERENCES
DESCRIPTION
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION
VEHICLE CERTIFICATION LABEL
DESCRIPTION
E-MARK LABEL
DESCRIPTION
VECI LABEL
DESCRIPTION
MANUFACTURER PLATE
DESCRIPTION
0-LUBRICATION and MAINTENANCE
INTERNATIONAL SYMBOLS
DESCRIPTION
FLUID TYPES
DESCRIPTION
DESCRIPTION - ENGINE OIL AND LUBRICANTS
API CERTIFICATION AND LICENSE SYMBOL
SAE VISCOSITY
CONTAINER IDENTIFICATION
SYNTHETIC ENGINE OILS
ENGINE OIL ADDITIVES/SUPPLEMENTS
AXLE LUBRICANTS
LUBRICANTS AND GREASES
SPECIALIZED LUBRICANTS AND OILS
DESCRIPTION - ENGINE COOLANT
DESCRIPTION - FLEXIBLE FUEL ENGINE OIL
ETHANOL FUEL (E-85)
FUEL REQUIREMENTS
FFV STARTING
Engine Operating on E-85 Fuel
CRUISING RANGE
DESCRIPTION - AUTOMATIC/MANUAL TRANSAXLE FLUID
TRANSMISSION FLUID
DESCRIPTION - FUEL REQUIREMENTS
REFORMULATED GASOLINE
GASOLINE/OXYGENATE BLENDS
MMT IN GASOLINE
SULFUR IN GASOLINE
MATERIALS ADDED TO FUEL
FUEL SYSTEM CAUTIONS
DESCRIPTION - FUEL REQUIREMENTS - DIESEL ENGINE
DESCRIPTION - ENGINE OIL - DIESEL ENGINES
SAE VISCOSITY GRADE
DESCRIPTION - AWD REAR DRIVELINE MODULE FLUIDS
DESCRIPTION - AWD POWER TRANSFER UNIT FLUID
FLUID CAPACITIES
SPECIFICATIONS - FLUID CAPACITIES
FLUID FILL/CHECK LOCATIONS
DESCRIPTION
LUBRICATION POINTS
DESCRIPTION
MAINTENANCE SCHEDULES
DESCRIPTION
DESCRIPTION
SCHEDULE B
SCHEDULE A
DESCRIPTION - EXPORT
SCHEDULE A - EXPORT ONLY
SCHEDULE B - EXPORT ONLY
DESCRIPTION - DIESEL ENGINES - EXPORT
SCHEDULE A - DIESEL ENGINES
SCHEDULE B - DIESEL ENGINES
HOISTING
STANDARD PROCEDURE - HOISTING
JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING
DISCONNECT CABLE CLAMPS AS FOLLOWS:
TOWING
STANDARD PROCEDURE - TOWING
WARNINGS AND CAUTIONS
RECOMMENDED TOWING EQUIPMENT
GROUND CLEARANCE
LOCKED VEHICLE TOWING
FLAT TOWING WITH TOW BAR
FLAT BED TOWING TIE DOWNS
TOWING – FRONT WHEEL LIFT
TOWING – REAR WHEEL LIFT
2-SUSPENSION
FRONT SUSPENSION
FRONT SUSPENSION
DESCRIPTION - FRONT SUSPENSION
OPERATION - FRONT SUSPENSION
STANDARD PROCEDURE - LUBRICATION
SPECIFICATIONS
FRONT SUSPENSION FASTENER TORQUE
SPECIAL TOOLS
FRONT SUSPENSION
BUSHINGS
REMOVAL - STABILIZER BAR CUSHION
INSTALLATION - STABILIZER BAR CUSHION
HUB / BEARING
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HUB AND BEARING
REMOVAL
INSTALLATION
KNUCKLE
DESCRIPTION
OPERATION
REMOVAL - STEERING KNUCKLE
INSPECTION - STEERING KNUCKLE
INSTALLATION - STEERING KNUCKLE
LOWER BALL JOINT
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - LOWER BALL JOINT
LOWER BALL JOINT SEAL BOOT
DESCRIPTION - EXPORT
REMOVAL
REMOVAL
REMOVAL - EXPORT
INSTALLATION
INSTALLATION
INSTALLATION - EXPORT
LOWER CONTROL ARM
DESCRIPTION
OPERATION
REMOVAL - LOWER CONTROL ARM
DISASSEMBLY
DISASSEMBLY - LOWER CONTROL ARM (REAR BUSHING - STANDARD)
DISASSEMBLY - LOWER CONTROL ARM (REAR BUSHING - HYDRO)
INSPECTION - LOWER CONTROL ARM
ASSEMBLY
ASSEMBLY - LOWER CONTROL ARM (REAR BUSHING - STANDARD)
ASSEMBLY - LOWER CONTROL ARM (REAR BUSHING - HYDRO)
INSTALLATION - LOWER CONTROL ARM
STABILIZER BAR
DESCRIPTION
OPERATION
REMOVAL
INSPECTION
INSTALLATION
STRUT
DESCRIPTION - STRUT ASSEMBLY
OPERATION - STRUT ASSEMBLY
DIAGNOSIS AND TESTING - STRUT ASSEMBLY
REMOVAL - STRUT ASSEMBLY
DISASSEMBLY - STRUT ASSEMBLY
ASSEMBLY - STRUT ASSEMBLY
INSTALLATION - STRUT ASSEMBLY
REAR SUSPENSION
REAR SUSPENSION
DESCRIPTION - REAR SUSPENSION
SPECIFICATIONS
REAR SUSPENSION FASTENER TORQUE
SPECIAL TOOLS
REAR SUSPENSION
BUSHING - LEAF SPRING FRONT
REMOVAL
INSTALLATION
HUB / BEARING
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - HUB AND BEARING
REMOVAL
FRONT-WHEEL-DRIVE VEHICLES
ALL-WHEEL-DRIVE VEHICLES
INSTALLATION
FRONT-WHEEL-DRIVE VEHICLES
ALL-WHEEL-DRIVE VEHICLES
JOUNCE BUMPER
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - AWD, HEAVY DUTY, CARGO
REMOVAL - FRONT-WHEEL-DRIVE
INSTALLATION
INSTALLATION - AWD, HEAVY DUTY, CARGO
INSTALLATION - FRONT-WHEEL-DRIVE
SHOCK ABSORBER
DESCRIPTION
OPERATION
REMOVAL - SHOCK ABSORBER
DISASSEMBLY - SHOCK ABSORBER (UPPER BUSHING)
ASSEMBLY - SHOCK ABSORBER (UPPER BUSHING)
INSTALLATION - SHOCK ABSORBER
SPRING - AWD
REMOVAL
INSTALLATION
SPRING - CARGO
REMOVAL
INSTALLATION
SPRING - FWD
REMOVAL
INSTALLATION
SPRING MOUNTS - FRONT
REMOVAL
INSTALLATION
SPRING MOUNTS - REAR
REMOVAL
INSTALLATION
SPRING SHACKLE
REMOVAL
INSTALLATION
STABILIZER BAR
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - AWD
REMOVAL - FWD
REMOVAL - FWD - FOLD-IN-FLOOR SEATING
INSTALLATION
INSTALLATION - AWD
INSTALLATION - FWD
INSTALLATION - FWD - FOLD-IN-FLOOR SEATING
TRACK BAR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
WHEEL ALIGNMENT
WHEEL ALIGNMENT
DESCRIPTION - WHEEL ALIGNMENT
CAMBER
CROSS CAMBER
CASTER
CROSS CASTER
TOE
TOE-OUT ON TURNS
DYNAMIC TOE PATTERN
STEERING AXIS INCLINATION (S. A. I.)
INCLUDED ANGLE (I. A.)
THRUST ANGLE
DIAGNOSIS AND TESTING - SUSPENSION AND STEERING
STANDARD PROCEDURE
STANDARD PROCEDURE - WHEEL ALIGNMENT
PRE-WHEEL ALIGNMENT INSPECTION
WHEEL ALIGNMENT SETUP
CAMBER AND CASTER
TOE
STANDARD PROCEDURE - CURB HEIGHT MEASUREMENT
SPECIFICATIONS
WHEEL ALIGNMENT
3-DIFFERENTIAL and DRIVELINE
HALF SHAFT - FRONT
HALF SHAFT - FRONT
DESCRIPTION
DIAGNOSIS AND TESTING - HALF SHAFT
VEHICLE INSPECTION
NOISE AND/OR VIBRATION IN TURNS
CLUNKING NOISE DURING ACCELERATION
SHUDDER OR VIBRATION DURING ACCELERATION
VIBRATION AT HIGHWAY SPEEDS
REMOVAL
INSTALLATION
SPECIFICATIONS - HALF SHAFT - FRONT
CV BOOT - INNER
REMOVAL
INSTALLATION
CRIMP TYPE BOOT CLAMP
LATCHING TYPE BOOT CLAMP
CV BOOT - OUTER
REMOVAL
INSTALLATION
5-BRAKES
BRAKES - BASE
BRAKES - BASE
DESCRIPTION
DESCRIPTION - BASE BRAKES
DESCRIPTION - BASE BRAKES (EXPORT)
OPERATION - BASE BRAKES
WARNING
CAUTION
DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM
RED BRAKE WARNING INDICATOR LAMP
BRAKE NOISE
OTHER BRAKE CONDITIONS
STANDARD PROCEDURE - BASE BRAKE BLEEDING
MANUAL BLEEDING PROCEDURE
PRESSURE BLEEDING PROCEDURE
SPECIFICATIONS
BRAKE FASTENER TORQUE
SPECIAL TOOLS
BASE BRAKE SYSTEM
BRAKE FLUID LEVEL SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
ADJUSTABLE PEDALS SWITCH
REMOVAL
INSTALLATION
HYDRAULIC/MECHANICAL
DESCRIPTION
DESCRIPTION - DISC BRAKES (FRONT)
DESCRIPTION - DISC BRAKES (REAR)
DESCRIPTION - DISC BRAKES (EXPORT)
DESCRIPTION - DRUM BRAKES (REAR)
OPERATION
OPERATION - DISC BRAKES (FRONT)
OPERATION - DISC BRAKES (REAR)
DIAGNOSIS AND TESTING - DRUM BRAKE AUTOMATIC ADJUSTER
BRAKE LINES
DESCRIPTION - BRAKE TUBES AND HOSES
OPERATION - BRAKE TUBES AND HOSES
INSPECTION - BRAKE TUBES AND HOSES
BRAKE PADS/SHOES - FRONT
REMOVAL
REMOVAL - FRONT DISC BRAKE SHOES (CONTINENTAL TEVES BRAKES)
REMOVAL - FRONT DISC BRAKE SHOES (TRW BRAKES)
CLEANING - DISC BRAKE SHOES
INSPECTION - DISC BRAKE SHOES
INSTALLATION
INSTALLATION - FRONT DISC BRAKE SHOES (CONTINENTAL TEVES BRAKES)
INSTALLATION - FRONT DISC BRAKE SHOES (TRW BRAKES)
BRAKE PADS/SHOES - REAR DISC
REMOVAL - REAR DISC BRAKE SHOES
CLEANING - DISC BRAKE SHOES
INSPECTION - DISC BRAKE SHOES
INSTALLATION - REAR DISC BRAKE SHOES
BRAKE PADS/SHOES - REAR DRUM
REMOVAL - REAR DRUM BRAKE SHOES
INSPECTION - REAR DRUM BRAKE SHOE LINING
INSTALLATION - REAR DRUM BRAKE SHOES
ADJUSTMENTS
ADJUSTMENT - REAR DRUM BRAKE SHOES
DISC BRAKE CALIPER - FRONT
REMOVAL
REMOVAL - FRONT DISC BRAKE CALIPER (CONTINENTAL TEVES BRAKES)
REMOVAL - FRONT DISC BRAKE CALIPER (TRW BRAKES)
DISASSEMBLY
DISASSEMBLY - CALIPER GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES)
DISASSEMBLY - CALIPER PISTON AND SEAL
CLEANING - CALIPER
INSPECTION - CALIPER
ASSEMBLY
ASSEMBLY - CALIPER GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES)
ASSEMBLY - CALIPER PISTON AND SEAL
INSTALLATION
INSTALLATION - FRONT DISC BRAKE CALIPER (CONTINENTAL TEVES BRAKES)
INSTALLATION - FRONT DISC BRAKE CALIPER (TRW BRAKES)
DISC BRAKE CALIPER - REAR
REMOVAL - REAR DISC BRAKE CALIPER
DISASSEMBLY - CALIPER PISTON AND SEAL
CLEANING - CALIPER
INSPECTION - CALIPER
ASSEMBLY - CALIPER PISTON AND SEAL
INSTALLATION - REAR DISC BRAKE CALIPER
DISC BRAKE CALIPER ADAPTER
REMOVAL - FRONT DISC BRAKE CALIPER ADAPTER
INSTALLATION - FRONT DISC BRAKE CALIPER ADAPTER
DISC BRAKE CALIPER GUIDE PINS
REMOVAL - DISC BRAKE CALIPER GUIDE PINS (TRW BRAKES)
INSTALLATION - DISC BRAKE CALIPER GUIDE PINS (TRW BRAKES)
DRUM
REMOVAL
INSTALLATION
FLUID
DIAGNOSIS AND TESTING - BRAKE FLUID CONTAMINATION
STANDARD PROCEDURE - BRAKE FLUID LEVEL CHECKING
SPECIFICATIONS0 - 2 RS (Continued)
BRAKE FLUID
JUNCTION BLOCK
DESCRIPTION - NON-ABS JUNCTION BLOCK
OPERATION - NON-ABS JUNCTION BLOCK
REMOVAL - NON-ABS JUNCTION BLOCK
INSTALLATION - NON-ABS JUNCTION BLOCK
MASTER CYLINDER
DESCRIPTION
DESCRIPTION
DESCRIPTION - RHD
OPERATION
STANDARD PROCEDURE - MASTER CYLINDER BLEEDING
REMOVAL
REMOVAL - LHD
REMOVAL - RHD
DISASSEMBLY - MASTER CYLINDER (FLUID RESERVOIR)
ASSEMBLY - MASTER CYLINDER (FLUID RESERVOIR)
INSTALLATION
INSTALLATION - LHD
INSTALLATION - RHD
PEDALS - ADJUSTABLE
REMOVAL
INSTALLATION
PEDAL TORQUE SHAFT - RHD
REMOVAL
INSTALLATION
POWER BRAKE BOOSTER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - POWER BRAKE BOOSTER
BASIC TEST
VACUUM LEAK TEST
REMOVAL
REMOVAL - LHD
REMOVAL - RHD
INSTALLATION
INSTALLATION - LHD
INSTALLATION - RHD
PROPORTIONING VALVE
DESCRIPTION - PROPORTIONING VALVE (HEIGHT SENSING)
OPERATION - PROPORTIONING VALVE (HEIGHT SENSING)
DIAGNOSIS AND TESTING - PROPORTIONING VALVE (HEIGHT SENSING)
REMOVAL - PROPORTIONING VALVE (HEIGHT SENSING)
INSTALLATION - PROPORTIONING VALVE (HEIGHT SENSING)
ROTOR
DIAGNOSIS AND TESTING - BRAKE ROTOR
BRAKING SURFACE INSPECTION
ROTOR MINIMUM THICKNESS
ROTOR THICKNESS VARIATION
ROTOR RUNOUT
STANDARD PROCEDURE - BRAKE ROTOR MACHINING
REMOVAL - FRONT BRAKE ROTOR
INSTALLATION - FRONT BRAKE ROTOR
SPECIFICATIONS
BRAKE ROTOR
BRAKE ROTOR - EXPORT
SUPPORT PLATE - DRUM BRAKE
REMOVAL
INSTALLATION
WHEEL CYLINDERS
REMOVAL
INSPECTION
INSTALLATION
PARKING BRAKE
DESCRIPTION
DESCRIPTION
DESCRIPTION - EXPORT
OPERATION
STANDARD PROCEDURE
STANDARD PROCEDURE - PARKING BRAKE AUTOMATIC ADJUSTER TENSION RELEASE
STANDARD PROCEDURE - PARKING BRAKE AUTOMATIC ADJUSTER TENSION RESET
STANDARD PROCEDURE - CABLE END CLEANING AND LUBRICATION
ADJUSTMENTS
ADJUSTMENT - PARKING BRAKE CABLES
CABLE - PARKING BRAKE FRONT
REMOVAL
REMOVAL
REMOVAL - FOLD-IN-FLOOR SEATING
REMOVAL - EXPORT
INSTALLATION
INSTALLATION
INSTALLATION - FOLD-IN-FLOOR SEATING
INSTALLATION - EXPORT
CABLE - PARKING BRAKE INTERMEDIATE
REMOVAL
INSTALLATION
CABLE - PARKING BRAKE REAR
REMOVAL
REMOVAL - RIGHT REAR
REMOVAL - LEFT REAR
REMOVAL - FOLD-IN-FLOOR SEATING
INSTALLATION
INSTALLATION - RIGHT REAR
INSTALLATION - LEFT REAR
INSTALLATION - FOLD-IN-FLOOR SEATING
LEVER - PARKING BRAKE
REMOVAL
INSTALLATION
LEVER - PARKING BRAKE (EXPORT)
REMOVAL - PARKING BRAKE LEVER AND FRONT CABLE
INSTALLATION - PARKING BRAKE LEVER AND FRONT CABLE
SHOES - PARKING BRAKE
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT - PARKING BRAKE SHOES
BRAKES - ABS
BRAKES - ABS
DESCRIPTION
DESCRIPTION - ANTILOCK BRAKE SYSTEM
DESCRIPTION - ANTILOCK BRAKE SYSTEM (EXPORT)
DESCRIPTION - ELECTRONIC VARIABLE BRAKE PROPORTIONING
DESCRIPTION - TRACTION CONTROL SYSTEM
HYDRAULIC SHUTTLE VALVES
TRACTION CONTROL LAMP
OPERATION
OPERATION - ANTILOCK BRAKE SYSTEM
NORMAL BRAKING
ABS BRAKING
NOISE AND BRAKE PEDAL FEEL
TIRE NOISE AND MARKS
START-UP CYCLE
PREMATURE ABS CYCLING
OPERATION - ELECTRONIC VARIABLE BRAKE PROPORTIONING
OPERATION - TRACTION CONTROL SYSTEM
CAUTION
STANDARD PROCEDURE - ANTILOCK BRAKE SYSTEM BLEEDING
BLEEDING
SPECIFICATIONS
ABS FASTENER TORQUE
TONE WHEEL RUNOUT
WHEEL SPEED SENSOR AIR GAP
FRONT WHEEL SPEED SENSOR
REMOVAL
INSTALLATION
REAR WHEEL SPEED SENSOR - AWD
REMOVAL
INSTALLATION
REAR WHEEL SPEED SENSOR - FWD
REMOVAL
INSTALLATION
TONE WHEEL
INSPECTION - TONE WHEEL
TRACTION CONTROL SWITCH
DIAGNOSIS AND TESTING - TRACTION CONTROL SWITCH
REMOVAL
INSTALLATION
HYDRAULIC/MECHANICAL
OPERATION - HYDRAULIC CIRCUITS AND VALVES
NORMAL BRAKING HYDRAULIC CIRCUIT AND SOLENOID VALVE FUNCTION
ABS PRIMARY HYDRAULIC CIRCUIT AND SOLENOID VALVE FUNCTION (ABS WITHOUT TRACTION CONTROL)
ABS SECONDARY HYDRAULIC CIRCUIT AND SOLENOID VALVE FUNCTION (ABS WITHOUT TRACTION CONTROL)
NORMAL BRAKING HYDRAULIC CIRCUIT, SOLENOID VALVE, AND SHUTTLE VALVE FUNCTION (ABS WITH TRACTION CONTROL)
ABS BRAKING HYDRAULIC CIRCUIT, SOLENOID VALVE, AND SHUTTLE VALVE FUNCTION (ABS WITH TRACTION CONTROL)
ABS TRACTION CONTROL HYDRAULIC CIRCUIT, SOLENOID VALVE, AND SHUTTLE VALVE FUNCTION (ABS WITH TRACTION CONTROL)
HCU (HYDRAULIC CONTROL UNIT)
DESCRIPTION
OPERATION
VALVES AND SOLENOIDS
BRAKE FLUID ACCUMULATORS
PUMP/MOTOR
ICU (INTEGRATED CONTROL UNIT)
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - LHD
REMOVAL - RHD
DISASSEMBLY - ICU
ASSEMBLY - ICU
INSTALLATION
INSTALLATION - LHD
INSTALLATION - RHD
7-COOLING
COOLING
DESCRIPTION
DESCRIPTION - COOLING SYSTEM
DESCRIPTION - HOSE CLAMPS
OPERATION
OPERATION - COOLING SYSTEM
OPERATION - HOSE CLAMPS
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - COOLING SYSTEM LEAK TEST
DIAGNOSIS AND TESTING - COOLING SYSTEM FLOW CHECK
PREFERRED METHOD
ALTERNATIVE METHOD
DIAGNOSIS AND TESTING - COOLING SYSTEM AERATION
DIAGNOSIS AND TESTING - COOLING SYSTEM DEAERATION
STANDARD PROCEDURE
STANDARD PROCEDURE - COOLING SYSTEM DRAINING
STANDARD PROCEDURE - COOLING SYSTEM FILLING
STANDARD PROCEDURE - ADDING ADDITIONAL COOLANT
STANDARD PROCEDURE - COOLANT LEVEL CHECK
SPECIFICATIONS
ACCESSORY DRIVE BELT TENSION
TORQUE
SPECIAL TOOLS
COOLING SYSTEM
ACCESSORY DRIVE
DRIVE BELTS
DIAGNOSIS AND TESTING - ACCESSORY DRIVE BELT
CLEANING
INSPECTION
DRIVE BELTS - 2.4L
STANDARD PROCEDURE - CHECKING POWER STEERING BELT TENSION
REMOVAL
GENERATOR AND AIR CONDITIONING BELT
POWER STEERING PUMP
INSTALLATION
GENERATOR AND AIR CONDITIONING BELT
POWER STEERING PUMP
ADJUSTMENTS
BELT TENSIONER - 2.4L
REMOVAL
INSTALLATION
DRIVE BELTS - 3.3/3.8L
REMOVAL
INSTALLATION
BELT TENSIONER - 3.3/3.8L
REMOVAL
INSTALLATION
ENGINE
ENGINE
DIAGNOSIS AND TESTING - ENGINE COOLING SYSTEM
DRIVING TECHNIQUES
TRAILER TOWING
VISUAL INSPECTION
CLEANING
INSPECTION
COOLANT
DESCRIPTION - ENGINE COOLANT
DIAGNOSIS AND TESTING - COOLANT CONCENTRATION TESTING
STANDARD PROCEDURE - COOLANT SERVICE
COOLANT RECOVERY CONTAINER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - COOLANT RECOVERY SYSTEM
REMOVAL
INSTALLATION
ENGINE BLOCK HEATER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - ENGINE BLOCK HEATER TESTING
REMOVAL
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR - 2.4L
DESCRIPTION
REMOVAL
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR - 3.3/3.8L
DESCRIPTION
REMOVAL
INSTALLATION
ENGINE COOLANT THERMOSTAT
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - ENGINE COOLANT THERMOSTAT
ENGINE COOLANT THERMOSTAT - 2.4L
REMOVAL
INSTALLATION
ENGINE COOLANT THERMOSTAT - 3.3/3.8L
REMOVAL
INSTALLATION
RADIATOR
REMOVAL
INSTALLATION
RADIATOR DRAINCOCK
REMOVAL
INSTALLATION
RADIATOR PRESSURE CAP
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - COOLING SYSTEM PRESSURE CAP TESTING
DIAGNOSIS AND TESTING - RADIATOR CAP TO FILLER NECK SEAL
CLEANING
INSPECTION
RADIATOR FAN
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - RADIATOR FAN MOTOR
REMOVAL
INSTALLATION
RADIATOR FAN RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
WATER PUMP - 2.4L
DESCRIPTION
REMOVAL
CLEANING
INSPECTION
INSTALLATION
WATER PUMP - 3.3/3.8L
DESCRIPTION
REMOVAL
CLEANING
INSPECTION
INSTALLATION
WATER PUMP INLET TUBE - 2.4L
DESCRIPTION
REMOVAL
INSTALLATION
WATER PUMP INLET TUBE - 3.3/3.8L
REMOVAL
INSTALLATION
TRANSMISSION
TRANSMISSION
STANDARD PROCEDURE - TRANSMISSION COOLER LINE QUICK CONNECT FITTING DISASSEMBLY/ASSEMBLY
DISCONNECT
CONNECT
TRANSMISSION OIL COOLER
DESCRIPTION
INSPECTION
TRANSMISSION OIL COOLER LINES
REMOVAL
INSTALLATION
8a-AUDIO/VIDEO
AUDIO/VIDEO
DESCRIPTION
DIAGNOSIS AND TESTING
AUDIO/VIDEO
AMPLIFIER
REMOVAL
INSTALLATION
ANTENNA BODY AND CABLE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
ANTENNA BODY AND CABLE
TEST 1
TEST 2
TEST 3
REMOVAL
INSTALLATION
ANTENNA MODULE - EXPORT
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING0 - 4 RS (Continued)
ANTENNA MODULE - EXPORT
REMOVAL
INSTALLATION
ANTENNA - NAVIGATION RADIO
REMOVAL
INSTALLATION
CD CHANGER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
DVD PLAYER
DESCRIPTION
REMOVAL
INSTALLATION
INSTRUMENT PANEL ANTENNA CABLE
REMOVAL
INSTALLATION
QUARTER GLASS INTEGRAL ANTENNA - EXPORT
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
QUARTER GLASS INTEGRAL ANTENNA - EXPORT
RADIO
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
RADIO
REMOVAL
INSTALLATION
RADIO NOISE SUPPRESSION COMPONENTS
DESCRIPTION
OPERATION
REMOTE SWITCHES
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
REMOTE SWITCHES
REMOVAL
INSTALLATION
SPEAKER
DIAGNOSIS AND TESTING
SPEAKER
REMOVAL
D-PILLAR SPEAKER
FRONT DOOR SPEAKER
INSTRUMENT PANEL SPEAKER
QUARTER PANEL SPEAKER
INSTALLATION
D-PILLAR SPEAKER
FRONT DOOR SPEAKER
INSTRUMENT PANEL SPEAKER
QUARTER PANEL SPEAKER
VIDEO SCREEN
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
8b-CHIME/BUZZER
CHIME/BUZZER
DESCRIPTION
HIGH SPEED WARNING - EXPORT
PARK ASSIST SYSTEM
OPERATION
HIGH SPEED WARNING - EXPORT
PARK ASSIST SYSTEM
WARNING
DIAGNOSIS AND TESTING - CHIME SYSTEM
NO TONE WHEN IGNITION SWITCH IS TURNED ON AND DRIVER'S SEAT BELT IS NOT BUCKLED.
NO FASTEN SEAT BELT LAMP WHEN IGNITION SWITCH IS TURNED ON.
FASTEN SEAT BELT LAMP OR TONE CONTINUES FOR MORE THAN 10 SECONDS AFTER SEAT BELTS ARE FASTENED AND DRIVER'S DOOR IS CLOSED.
NO TONE WHEN PARK OR HEADLAMPS ARE ON AND DRIVER'S DOOR IS OPEN.
PARK ASSIST DISPLAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
PARK ASSIST MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
PARK ASSIST SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
8e-ELECTRONIC CONTROL MODULES
ELECTRONIC CONTROL MODULES
STANDARD PROCEDURE - PCM/SKIM PROGRAMMING
PROGRAMMING THE PCM (SBEC)
PROGRAMMING THE SKIM
PROGRAMMING IGNITION KEYS TO THE SKIM
BODY CONTROL MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
CONTROLLER ANTILOCK BRAKE
DESCRIPTION
OPERATION
CAB INPUTS
CAB OUTPUTS
REMOVAL
INSTALLATION
DATA LINK CONNECTOR
DESCRIPTION
OPERATION
FRONT CONTROL MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
FRONT CONTROL MODULE
REMOVAL
INSTALLATION
HEATED SEAT MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
HEATED SEAT MODULE
REMOVAL
INSTALLATION
MEMORY SEAT/MIRROR MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
MEMORY SEAT/MIRROR MODULE
REMOVAL
INSTALLATION
POWER LIFTGATE CONTROL MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
POWER LIFTGATE CONTROL MODULE
REMOVAL
INSTALLATION
POWERTRAIN CONTROL MODULE
DESCRIPTION
DESCRIPTION
TRANSMISSION CONTROL
OPERATION - SENSOR RETURN - PCM INPUT
OPERATION - DATA BUS COMMUNICATION RECEIVE - PCM INPUT
OPERATION - IGNITION SENSE - PCM INPUT
OPERATION - PCM GROUND
OPERATION - 5 VOLT SUPPLY - PCM OUTPUT
STANDARD PROCEDURE
STANDARD PROCEDURE - OBTAINING DIAGNOSTIC TROUBLE CODES
BULB CHECK
OBTAINING DTC'S USING DRB SCAN TOOL
STANDARD PROCEDURE - PINION FACTOR SETTING
STANDARD PROCEDURE - QUICK LEARN PROCEDURE
REMOVAL
REMOVAL - SBEC CONTROLLER
REMOVAL - NGC CONTROLLER
INSTALLATION
INSTALLATION - SBEC CONTROLLER
INSTALLATION
SLIDING DOOR CONTROL MODULE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
SLIDING DOOR CONTROL MODULE
REMOVAL
INSTALLATION
8f-ENGINE SYSTEMS
BATTERY SYSTEM
BATTERY SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
BATTERY SYSTEM
MICRO 420 BATTERY TESTER
CLEANING
INSPECTION
SPECIFICATIONS
BATTERY
SPECIAL TOOLS
BATTERY SYSTEM SPECIAL TOOLS
BATTERY
DESCRIPTION
SPIRAL PLATE BATTERY - DIESEL ENGINE
CONVENTIONAL BATTERY - GASOLINE ENGINE
OPERATION
DIAGNOSIS AND TESTING
BATTERY
MICRO 420 BATTERY TESTER
STANDARD PROCEDURE
SPIRAL PLATE BATTERY CHARGING
CHARGING A COMPLETELY DISCHARGED BATTERY – SPIRAL PLATE BATTERY
CHARGING TIME REQUIRED
CONVENTIONAL BATTERY CHARGING
CHARGING A COMPLETELY DISCHARGED CONVENTIONAL BATTERY
CHARGING TIME REQUIRED
OPEN-CIRCUIT VOLTAGE TEST
IGNITION-OFF DRAW TEST
CHECKING BATTERY ELECTROLYTE LEVEL
MICRO 420 BATTERY TESTER
BATTERY TESTING
REMOVAL - BATTERY
INSTALLATION
BATTERY HOLDDOWN
REMOVAL
INSTALLATION
BATTERY CABLES
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
BATTERY CABLES
VOLTAGE DROP TEST
REMOVAL
INSTALLATION
BATTERY TRAY
DESCRIPTION
REMOVAL
INSTALLATION
CHARGING
CHARGING
DESCRIPTION - CHARGING SYSTEM
OPERATION - CHARGING SYSTEM
DIAGNOSIS AND TESTING
ON-BOARD DIAGNOSTIC SYSTEM
SPECIFICATIONS
GENERATOR
TORQUE
SPECIFICATIONS - BATTERY TEMPERATURE SENSOR
SPECIAL TOOLS
BATTERY TEMPERATURE SENSOR
DESCRIPTION
OPERATION
REMOVAL
GENERATOR
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 2.4L
REMOVAL - 2.5L
REMOVAL - 3.3/3.8L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 2.5L
INSTALLATION - 3.3/3.8L
GENERATOR DECOUPLER PULLEY
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - GENERATOR DECOUPLER PULLEY
REMOVAL
INSTALLATION
VOLTAGE REGULATOR
DESCRIPTION
OPERATION
STARTING
STARTING
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - STARTING SYSTEM TEST
INSPECTION
DIAGNOSIS AND TESTING - CONTROL CIRCUIT TEST
STARTER SOLENOID
STARTER RELAY
RELAY TEST
RELAY CIRCUIT TEST
SAFETY SWITCHES
IGNITION SWITCH
BATTERY
ALL RELATED WIRING AND CONNECTORS
DIAGNOSIS AND TESTING - FEED CIRCUIT RESISTANCE TEST
DIAGNOSIS AND TESTING - FEED CIRCUIT TEST
SPECIFICATIONS
Torques
STARTER
STARTER MOTOR
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.3/3.8L
REMOVAL - 2.5L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.3/3.8L
INSTALLATION - 2.5L
8g-HEATED SYSTEMS
HEATED GLASS
HEATED GLASS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
ELECTRIC BACKLIGHT (EBL) SYSTEM
REAR WINDOW DEFOGGER RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REAR WINDOW DEFOGGER SWITCH
DESCRIPTION
OPERATION
REAR WINDOW DEFOGGER GRID
STANDARD PROCEDURE
GRID REPAIR PROCEDURE
HEATED MIRRORS
HEATED MIRRORS
DESCRIPTION
OPERATION
HEATED SEAT SYSTEM
HEATED SEAT SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
HEATED SEAT SYSTEM
HEATED SEAT SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DRIVER HEATED SEAT SWITCH
CHECKING SWITCH SIGNAL AND WIRING AT THE MODULE
CHECKING SWITCH ONLY
REMOVAL
INSTALLATION
HEATED SEAT ELEMENTS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
HEATED SEAT ELEMENTS
SEAT CUSHION ELEMENT
SEAT BACK ELEMENT
REMOVAL
INSTALLATION
HEATED SEAT SENSOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
HEATED SEAT SENSOR
8h-HORN
HORN SYSTEM
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
HORN SYSTEM
HORN
DIAGNOSIS AND TESTING0 - 6 RS (Continued)
HORN
HORN
HORNS SOUND CONTINUOUSLY
HORNS WILL NOT SOUND
FUSE BLOWN
FUSE OK
REMOVAL
INSTALLATION
HORN SWITCH
DESCRIPTION
8i-IGNITION CONTROL
IGNITION CONTROL
DESCRIPTION - IGNITION SYSTEM
OPERATION - IGNITION SYSTEM
SPECIFICATIONS
TORQUE
SPARK PLUG CABLE RESISTANCE
SPARK PLUG
FIRING ORDER
AUTO SHUT DOWN RELAY
DESCRIPTION
OPERATION
CAMSHAFT POSITION SENSOR
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.3/3.8L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.3/3.8L
IGNITION COIL
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.3/3.8L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.3/3.8L
KNOCK SENSOR
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.8L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.8L
SPARK PLUG
DESCRIPTION
DESCRIPTION - STANDARD 4 CYLINDER
DESCRIPTION - PLATINUM PLUGS
REMOVAL
INSTALLATION
SPARK PLUG CABLE
DESCRIPTION
REMOVAL - 2.0/2.4L
INSTALLATION - 2.0/2.4L
8j-INSTRUMENT CLUSTER
INSTRUMENT CLUSTER
DESCRIPTION
WATER IN FUEL LAMP - EXPORT
OPERATION
WATER IN FUEL LAMP/SENSOR - EXPORT
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - SELF-DIAGNOSTICS
CALIBRATION TEST
ODOMETER SEGMENT TEST
ELECTRONIC TRANSMISSION RANGE INDICATOR SEGMENT TEST
DIAGNOSIS AND TESTING - CLUSTER DIAGNOSIS
CONDITIONS
REMOVAL
INSTALLATION
CLUSTER LENS
REMOVAL
INSTALLATION
8l-LAMPS
LAMPS/LIGHTING - EXTERIOR
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION
LAMP SYSTEMS
AUTOMATIC HEADLAMP SYSTEM
DAYTIME RUNNING LAMPS
HEADLAMPS ON WITH WINDSHIELD WIPERS
HEADLAMP SYSTEM
HEADLAMP TIME DELAY SYSTEM
OPERATION
AUTOMATIC HEADLAMP SYSTEM
DAYTIME RUNNING LAMPS
HEADLAMP SYSTEM
HEADLAMP TIME DELAY SYSTEM
OPTICAL HORN/HIGH BEAMS
WARNING
SPECIFICATIONS
EXTERIOR LAMPS
BRAKE LAMP SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BRAKE LAMP SWITCH
REMOVAL
INSTALLATION
CENTER HIGH MOUNTED STOP LAMP
REMOVAL
INSTALLATION
CENTER HIGH MOUNTED STOP LAMP UNIT
REMOVAL
INSTALLATION
FRONT FOG LAMP
DIAGNOSIS AND TESTING - FRONT FOG LAMP
REMOVAL
INSTALLATION
FRONT FOG LAMP UNIT
STANDARD PROCEDURE
STANDARD PROCEDURE - FRONT FOG LAMP UNIT ALIGNMENT
FOG LAMP UNIT ALIGNMENT
STANDARD PROCEDURE - FRONT FOG LAMP UNIT ALIGNMENT - EXPORT
REMOVAL
INSTALLATION
HEADLAMP
DIAGNOSIS AND TESTING - HEADLAMP
REMOVAL
DODGE
CHRYSLER
INSTALLATION
DODGE
CHRYSLER
HEADLAMP SWITCH
DIAGNOSIS AND TESTING - HEADLAMP SWITCH
REMOVAL
INSTALLATION
HEADLAMP UNIT
STANDARD PROCEDURE - HEADLAMP UNIT ALIGNMENT
HEADLAMP UNIT ALIGNMENT PREPARATION
ALIGNMENT SCREEN PREPARATION
HEADLAMP UNIT ADJUSTMENT
REMOVAL
INSTALLATION
HEADLAMP UNIT - EXPORT
STANDARD PROCEDURE - HEADLAMP UNIT ALIGNMENT - EXPORT
HEADLAMP UNIT ALIGNMENT PREPARATION
ALIGNMENT SCREEN PREPARATION
HEADLAMP UNIT ADJUSTMENT
REMOVAL
INSTALLATION
LICENSE LAMP
REMOVAL
INSTALLATION
MULTI-FUNCTION SWITCH
DESCRIPTION - TURN SIGNAL SYSTEM
OPERATION - TURN SIGNAL SYSTEM
DIAGNOSIS AND TESTING - MULTI-FUNCTION SWITCH
REMOVAL
INSTALLATION
PARK/TURN SIGNAL LAMP
REMOVAL
INSTALLATION
TAIL LAMP
REMOVAL
INSTALLATION
TAIL LAMP UNIT
REMOVAL
INSTALLATION
LAMPS/LIGHTING - INTERIOR
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS
CENTER CONSOLE LAMP
REMOVAL
INSTALLATION
CENTER CONSOLE LAMP SWITCH
REMOVAL
INSTALLATION
CLUSTER ILLUMINATION LAMPS
REMOVAL
INSTALLATION
COURTESY LAMP
REMOVAL
INSTALLATION
DOME/CARGO LAMP
REMOVAL
INSTALLATION
GLOVE BOX LAMP SWITCH
REMOVAL
INSTALLATION
LIFTGATE LAMP
REMOVAL
INSTALLATION
READING LAMP
REMOVAL
INSTALLATION
VANITY LAMP
REMOVAL
INSTALLATION
8m-MESSAGE SYSTEMS
MESSAGE CENTER
MESSAGE CENTER
REMOVAL
INSTALLATION
OVERHEAD CONSOLE
OVERHEAD CONSOLE
DESCRIPTION
DESCRIPTION - COMPASS
DESCRIPTION - TEMPERATURE
DIAGNOSIS AND TESTING
OVERHEAD CONSOLE
SELF-DIAGNOSTIC TEST
STANDARD PROCEDURE
COMPASS CALIBRATION
COMPASS DEMAGNETIZING
COMPASS VARIATION ADJUSTMENT
REMOVAL
INSTALLATION
SPECIAL TOOLS
OVERHEAD CONSOLE
ELECTRONIC VEHICLE INFO CENTER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
ELECTRONIC VEHICLE INFORMATION CENTER
STANDARD PROCEDURE
ELECTRONIC VEHICLE INFORMATION CENTER PROGRAMMING
EVIC PROGRAMMING MODE
PROGRAMMABLE FEATURES
REMOVAL
INSTALLATION
COMPASS/MINI-TRIP COMPUTER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
COMPASS MINI-TRIP COMPUTER
REMOVAL
INSTALLATION
UNIVERSAL TRANSMITTER
DESCRIPTION
DIAGNOSIS AND TESTING
UNIVERSAL TRANSMITTER
STANDARD PROCEDURE
SETTING TRANSMITTER CODES
ERASING TRANSMITTER CODES
REMOVAL
AMBIENT TEMP SENSOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
AMBIENT TEMPERATURE SENSOR
AMBIENT TEMPERATURE SENSOR CIRCUIT
REMOVAL
INSTALLATION
8n-POWER SYSTEMS
POWER LIFTGATE SYSTEM
POWER LIFTGATE SYSTEM
DESCRIPTION
OPERATION
POWER LIFTGATE SYSTEM CAUTIONS AND WARNINGS
DIAGNOSIS AND TESTING
POWER LIFTGATE SYSTEM
STANDARD PROCEDURE
LIFTGATE ADJUSTMENT
POWER LIFTGATE LEARN CYCLE
CHIME/THERMISTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
ENGAGE ACTUATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
EXTERIOR HANDLE SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FULL OPEN SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LATCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LATCH ACTUATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LIFTGATE MOTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LIFT GEAR and LINK ROD
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
PINCH SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
TRANSVERSE BRACKET
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
POWER LOCKS
POWER LOCKS
DESCRIPTION
POWER LOCKS
AUTOMATIC DOOR LOCKS
DOOR LOCK INHIBIT
REMOTE KEYLESS ENTRY
OPERATION
POWER LOCKS
REMOTE KEYLESS ENTRY
ROLLING CODE
DOOR CYLINDER LOCK SWITCH - EXPORT
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DOOR CYLINDER LOCK SWITCH - EXPORT
REMOVAL
INSTALLATION
DOOR LOCK MOTOR
DIAGNOSIS AND TESTING
DOOR LOCK MOTOR
DOOR LOCK SWITCH
DIAGNOSIS AND TESTING
DOOR LOCK SWITCH
REMOVAL
INSTALLATION
KEYLESS ENTRY TRANSMITTER
DIAGNOSIS AND TESTING
KEYLESS ENTRY TRANSMITTER0 - 8 RS (Continued)
STANDARD PROCEDURE
STANDARD PROCEDURE - HORN CHIRP PREFERENCE
DISABLING
ENABLING
STANDARD PROCEDURE - BATTERY REPLACEMENT
STANDARD PROCEDURE - REMOTE KEYLESS ENTRY TRANSMITTER PROGRAMMING
SPECIFICATIONS
SPECIFICATIONS - TRANSMITTER RANGE
SPECIFICATIONS - BATTERY
SLIDING DOOR LOCK MOTOR
REMOVAL
INSTALLATION
POWER MIRRORS
POWER MIRRORS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
POWER MIRRORS
AUTOMATIC DAY / NIGHT MIRROR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
AUTOMATIC DAY / NIGHT MIRROR
POWER FOLDAWAY MIRROR SWITCH - EXPORT
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REMOTE SWITCH
DIAGNOSIS AND TESTING
REMOTE SWITCH
REMOVAL
INSTALLATION
SIDEVIEW MIRROR
REMOVAL
POWER SEAT SYSTEM
POWER SEAT SYSTEM
DESCRIPTION
POWER SEAT SYSTEM
MEMORY SYSTEM
OPERATION
POWER SEAT SYSTEM
MEMORY SYSTEM
ELECTRONIC VEHICLE INFORMATION CENTER
DIAGNOSIS AND TESTING
POWER SEAT SYSTEM
MEMORY SYSTEM
SEAT SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DRIVER SEAT SWITCH
REMOVAL
INSTALLATION
MEMORY SWITCH
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
MEMORY SWITCH
REMOVAL
INSTALLATION
POWER SEAT TRACK
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
POWER SEAT TRACK
TESTING POWER SEAT TRACK MOTORS
REMOVAL
INSTALLATION
POWER SLIDING DOOR SYSTEM
POWER SLIDING DOOR SYSTEM
DESCRIPTION
OPERATION
POWER SLIDING DOOR SYSTEM WARNINGS
DIAGNOSIS AND TESTING
POWER SLIDING DOOR SYSTEM
STANDARD PROCEDURE
POWER SLIDING DOOR LEARN CYCLE
PUSH-PIN GROMMET REPLACEMENT
POWER SLIDING DOOR ADJUSTMENT
LATCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SLIDING DOOR MOTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FULL OPEN SWITCH
DESCRIPTION
OPERATION
B-PILLAR SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LOWER DRIVE UNIT
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FLEX DRIVE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
LOWER DRIVE UNIT TRACK and RACK
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
WIRING HARNESS
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
POWER WINDOWS
POWER WINDOWS
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
POWER WINDOWS
POWER WINDOW MOTOR TEST
WIRING VOLTAGE TEST
VENT WINDOW MOTOR
DIAGNOSIS AND TESTING
VENT WINDOW MOTOR
REMOVAL
INSTALLATION
WINDOW MOTOR
REMOVAL
WINDOW SWITCH
DIAGNOSIS AND TESTING
WINDOW SWITCH
REMOVAL
INSTALLATION
8o-RESTRAINTS
RESTRAINTS
DESCRIPTION
ACTIVE RESTRAINTS
PASSIVE RESTRAINTS
OPERATION
ACTIVE RESTRAINTS
PASSIVE RESTRAINTS
WARNING
WARNINGS
DIAGNOSIS AND TESTING - AIRBAG SYSTEM
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING AIRBAGS
DEPLOYED AIRBAG
UNDEPLOYED AIRBAG
STANDARD PROCEDURE - SERVICE AFTER AN AIRBAG DEPLOYMENT
DRIVER AIRBAG
PASSENGER AIRBAG
KNEE BLOCKER AIRBAG
CURTAIN AIRBAG
OCCUPANT CLASSIFICATION SYSTEM (OCS)
SEAT BELTS AND TENSIONERS
CLEAN UP PROCEDURE
BELT TENSION SENSOR
DESCRIPTION
OPERATION
CHILD RESTRAINT ANCHOR
DESCRIPTION
REAR SEAT DELETE
OPERATION
CLOCKSPRING
DESCRIPTION
OPERATION
STANDARD PROCEDURE - CLOCKSPRING CENTERING
REMOVAL
INSTALLATION
CURTAIN AIRBAG
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
DRIVER AIRBAG
DESCRIPTION
OPERATION
CARE OF UNDEPLOYED AIRBAGS
REMOVAL
DEPLOYED AIRBAG
UNDEPLOYED AIRBAG
INSTALLATION
DEPLOYED AIRBAG
UNDEPLOYED AIRBAG
IMPACT SENSOR
DESCRIPTION
FRONT IMPACT SENSORS
SIDE IMPACT SENSORS
REMOVAL
FRONT IMPACT SENSOR
SIDE IMPACT SENSORS
INSTALLATION
FRONT IMPACT SENSOR
SIDE IMPACT SENSORS
KNEE BLOCKER AIRBAG
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OCCUPANT CLASSIFICATION MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OCCUPANT RESTRAINT CONTROLLER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
PASSENGER AIRBAG
DESCRIPTION
OPERATION
CARE OF UNDEPLOYED AIRBAGS
REMOVAL
DEPLOYED AIRBAG
UNDEPLOYED AIRBAG
INSTALLATION
DEPLOYED AIRBAG
UNDEPLOYED AIRBAG
PASSENGER AIRBAG DISABLED INDICATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SEAT BELT BUCKLE - FRONT INBOARD
REMOVAL
INSTALLATION
SEAT BELT BUCKLE - FIRST ROW INBOARD - QUAD BUCKET
REMOVAL
QUAD BUCKET
QUAD BUCKET - FOLD IN FLOOR
INSTALLATION
QUAD BUCKET
QUAD BUCKET - FOLD IN FLOOR
SEAT BELT BUCKLE - FIRST ROW - BENCH
REMOVAL
INSTALLATION
SEAT BELT BUCKLE - SECOND ROW INBOARD - 50/50 BENCH
REMOVAL
SECOND ROW 50/50 BENCH
SECOND ROW - FOLD IN FLOOR
INSTALLATION
SEAT BELT HEIGHT ADJUSTER - B OR C-PILLAR
REMOVAL
INSTALLATION
SEAT BELT HEIGHT ADJUSTER KNOB
REMOVAL
INSTALLATION
SEAT BELT and RETRACTOR - OUTBOARD - FRONT
REMOVAL
INSTALLATION
SEAT BELT and RETRACTOR - FIRST ROW - OUTBOARD
REMOVAL
INSTALLATION
SEAT BELT BUCKLE - SECOND ROW - THREE PASSENGER BENCH
REMOVAL
INSTALLATION
SEAT BELT and RETRACTOR - SECOND ROW - RIGHT OUTBOARD
REMOVAL
INSTALLATION
SEAT BELT and RETRACTOR - SECOND ROW - RIGHT OUTBOARD WITH REAR HVAC - LWB
REMOVAL
INSTALLATION
SEAT BELT and RETRACTOR - SECOND ROW - LEFT OUTBOARD
REMOVAL
INSTALLATION
SEAT BELT TENSIONER
DESCRIPTION
OPERATION
SEAT WEIGHT BLADDER and PRESSURE SENSOR
DESCRIPTION
OPERATION
8p-SPEED CONTROL
SPEED CONTROL
DESCRIPTION
OPERATION
OPERATION
OPERATION - INTERACTIVE SPEED CONTROL (4 Speed EATX Only)
CLIMBING A GRADE
GRADE HUNTING
AUTOMATIC SPEED CONTROL OVERSPEED REDUCTION
DIAGNOSIS AND TESTING - ROAD TEST
SPECIFICATIONS - TORQUE
CABLE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SERVO
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
VACUUM RESERVOIR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
8q-VEHICLE THEFT SECURITY
VEHICLE THEFT SECURITY
DESCRIPTION
VEHICLE THEFT SECURITY SYSTEM
SENTRY KEY REMOTE ENTRY SYSTEM
OPERATION
VEHICLE THEFT SECURITY SYSTEM
ARMING THE VTSS - METHOD A
ARMING THE VTSS - METHOD B
TRIGGERING THE VTSS
SENTRY KEY REMOTE ENTRY SYSTEM
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - SENTRY KEY REMOTE ENTRY SYSTEM
DIAGNOSIS AND TESTING - VEHICLE THEFT SECURITY SYSTEM
HOOD AJAR SWITCH - EXPORT
REMOVAL
INSTALLATION
SENTRY KEY REMOTE ENTRY MODULE
DESCRIPTION
SENTRY KEY IMMOBILIZER
REMOTE KEYLESS ENTRY (RKE)
TIRE PRESSURE MONITORING (TPM)
OPERATION
SENTRY KEY IMMOBILIZER
REMOTE KEYLESS ENTRY (RKE)
TIRE PRESSURE MONITORING (TPM)
DIAGNOSIS AND TESTING - SENTRY KEY REMOTE ENTRY MODULE
REMOVAL
INSTALLATION
TRANSPONDER KEY
DESCRIPTION0 - 10 RS (Continued)
OPERATION
STANDARD PROCEDURE - TRANSPONDER PROGRAMMING
USING A DRBIII SCAN TOOL
"CUSTOMER LEARN" MODE
VTSS/SKIS INDICATOR LAMP
DESCRIPTION
OPERATION
8r-WIPERS/WASHERS
WIPERS/WASHERS
DESCRIPTION
FRONT WIPER/WASHER SYSTEM
REAR WIPER/WASHER SYSTEM
OPERATION
FRONT WIPER/WASHER SYSTEM
REAR WIPER/WASHER SYSTEM
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - FRONT WIPER SYSTEM
DIAGNOSIS AND TESTING - FRONT WIPER/WASHER SWITCH
DIAGNOSIS AND TESTING - FAILED PARK SWITCH
DIAGNOSIS AND TESTING - REAR WIPER SYSTEM
DIAGNOSIS AND TESTING - WASHER SYSTEM
FRONT WIPER ARMS
STANDARD PROCEDURE - FRONT WIPER ARM ALIGNMENT
REMOVAL
INSTALLATION
FRONT WIPER MOTOR
REMOVAL
INSTALLATION
REAR WIPER ARM
REMOVAL
INSTALLATION
REAR WIPER MOTOR
REMOVAL
INSTALLATION
REAR WIPER/WASHER SWITCH
DESCRIPTION
OPERATION
WASHER FLUID LEVEL SWITCH
REMOVAL
INSTALLATION
WASHER HOSES
REMOVAL
INSTALLATION
WASHER PUMP MOTOR
REMOVAL
INSTALLATION
WASHER RESERVOIR
REMOVAL
INSTALLATION
WIPER BLADES
REMOVAL
CLEANING
INSTALLATION
WIPER LINKAGE
REMOVAL
INSTALLATION
WIPER MODULE
REMOVAL
INSTALLATION
8t-NAVIGATION/TELECOMMUNICATION
NAVIGATION/TELECOMMUNICATION
DESCRIPTION
TELECOMMUNICATIONS
OPERATION
TELECOMMUNICATION
DIAGNOSIS AND TESTING
TELECOMMUNICATION
HANDS FREE MODULE
REMOVAL
INSTALLATION
8w-WIRING
8W-01 WIRING DIAGRAM INFORMATION
WIRING DIAGRAM INFORMATION
DESCRIPTION
DESCRIPTION - HOW TO USE WIRING DIAGRAMS
SYMBOLS
TERMINOLOGY
DESCRIPTION - CIRCUIT INFORMATION
DESCRIPTION - CIRCUIT FUNCTIONS
DESCRIPTION - SECTION IDENTIFICATION AND INFORMATION
DESCRIPTION - CONNECTOR, GROUND AND SPLICE INFORMATION
IDENTIFICATION
LOCATIONS
WARNING
WARNINGS - GENERAL
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
INTERMITTENT AND POOR CONNECTIONS
TROUBLESHOOTING WIRING PROBLEMS
STANDARD PROCEDURE
STANDARD PROCEDURE - ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES
STANDARD PROCEDURE - TESTING OF VOLTAGE POTENTIAL
STANDARD PROCEDURE - TESTING FOR CONTINUITY
STANDARD PROCEDURE - TESTING FOR A SHORT TO GROUND
STANDARD PROCEDURE - TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADS
STANDARD PROCEDURE - TESTING FOR A VOLTAGE DROP
SPECIAL TOOLS
WIRING/TERMINAL
CONNECTOR
REMOVAL
INSTALLATION
DIODE
REMOVAL
INSTALLATION
TERMINAL
REMOVAL
INSTALLATION
WIRE
STANDARD PROCEDURE - WIRE SPLICING
8W-02 COMPONENT INDEX
8W-10 POWER DISTRIBUTION
8W-15 GROUND DISTRIBUTION
8W-18 BUS COMMUNICATIONS
8W-20 CHARGING SYSTEM
8W-21 STARTING SYSTEM
8W-30 FUEL/IGNITION SYSTEM
8W-31 TRANSMISSION CONTROL SYSTEM
8W-33 VEHICLE SPEED CONTROL
8W-35 ANTILOCK BRAKES
8W-39 VEHICLE THEFT SECURITY SYSTEM
8W-40 INSTRUMENT CLUSTER
8W-41 HORN/CIGAR LIGHTER/POWER OUTLET
8W-42 AIR CONDITIONING-HEATER
8W-43 OCCUPANT RESTRAINT SYSTEM
8W-44 INTERIOR LIGHTING
8W-45 BODY CONTROL MODULE
8W-46 MESSAGE CENTER
8W-47 AUDIO SYSTEM
8W-48 REAR WINDOW DEFOGGER
8W-49 OVERHEAD CONSOLE
8W-50 FRONT LIGHTING
8W-51 REAR LIGHTING
8W-52 TURN SIGNALS
8W-53 WIPERS
8W-54 TRAILER TOW
8W-55 NAVIGATION/TELECOMMUNICATIONS
8W-56 CONVENIENCE SYSTEMS
8W-60 POWER WINDOWS
8W-61 POWER DOOR LOCKS
8W-62 POWER MIRRORS
8W-63 POWER SEATS
8W-64 POWER SUNROOF
8W-70 SPLICE INFORMATION
8W-80 CONNECTOR PIN-OUTS
8W-91 CONNECTOR/GROUND/SPLICE LOCATION
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION
8W-97 POWER DISTRIBUTION SYSTEM
POWER DISTRIBUTION SYSTEM
DESCRIPTION
OPERATION
SPECIAL TOOLS
POWER DISTRIBUTION SYSTEMS
INTEGRATED POWER MODULE
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
IOD FUSE
DESCRIPTION
OPERATION
POWER OUTLET
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS and TESTING - POWER OUTLET
REMOVAL
INSTALLATION
9-ENGINE
ENGINE 2.4L
ENGINE 2.4L
DESCRIPTION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - INTRODUCTION
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - MECHANICAL
DIAGNOSIS AND TESTING - ENGINE OIL LEAK INSPECTION
INSPECTION FOR REAR SEAL AREA LEAKS
DIAGNOSIS AND TESTING - CYLINDER COMPRESSION PRESSURE TEST
DIAGNOSIS AND TESTING - CYLINDER COMBUSTION PRESSURE LEAKAGE TEST
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE CORE AND OIL GALLERY PLUGS
STANDARD PROCEDURE - REPAIR OF DAMAGED OR WORN THREADS
HYDROSTATIC LOCKED ENGINE
FORM-IN-PLACE GASKETS AND SEALERS
SEALER APPLICATION
STANDARD PROCEDURE - ENGINE GASKET SURFACE PREPARATION
STANDARD PROCEDURE - MEASURING BEARING CLEARANCE USING PLASTIGAGE
REMOVAL - ENGINE ASSEMBLY
INSTALLATION - ENGINE ASSEMBLY
SPECIFICATIONS
SPECIFICATIONS - 2.4L ENGINE
SPECIFICATIONS - TORQUE
SPECIAL TOOLS
2.4L ENGINE
AIR CLEANER ELEMENT
REMOVAL
INSTALLATION
AIR CLEANER HOUSING
REMOVAL
INSTALLATION
CYLINDER HEAD
DESCRIPTION
DIAGNOSIS AND TESTING—CYLINDER HEAD GASKET
CYLINDER-TO-CYLINDER LEAKAGE TEST
CYLINDER-TO-WATER JACKET LEAKAGE TEST
REMOVAL - CYLINDER HEAD
CLEANING
INSPECTION
INSTALLATION - CYLINDER HEAD
CAMSHAFT OIL SEAL(S)
REMOVAL
INSTALLATION
CAMSHAFT(S)
DESCRIPTION
OPERATION
STANDARD PROCEDURE - MEASURING CAMSHAFT END PLAY
REMOVAL
CLEANING
INSPECTION
INSTALLATION
CYLINDER HEAD COVER
REMOVAL
CLEANING
INSPECTION
INSTALLATION
INTAKE/EXHAUST VALVES and SEATS
DESCRIPTION
CLEANING
VALVE SPRINGS and SEALS
REMOVAL
REMOVAL - CYLINDER HEAD ON
REMOVAL - CYLINDER HEAD OFF
INSPECTION
INSTALLATION
INSTALLATION - CYLINDER HEAD ON
INSTALLATION - CYLINDER HEAD OFF
HYDRAULIC LASH ADJUSTERS
DIAGNOSIS AND TESTING - HYDRAULIC LASH ADJUSTER NOISE DIAGNOSIS
REMOVAL
INSTALLATION
ROCKER ARMS
REMOVAL
INSPECTION
INSTALLATION
ENGINE BLOCK
DESCRIPTION
STANDARD PROCEDURE - CYLINDER BORE HONING
CLEANING
INSPECTION
ENGINE BLOCK
CYLINDER BORE
CRANKSHAFT
STANDARD PROCEDURE - CRANKSHAFT END PLAY
REMOVAL - CRANKSHAFT
INSPECTION
INSTALLATION - CRANKSHAFT
CRANKSHAFT MAIN BEARING LOCATION
CRANKSHAFT OIL SEAL - FRONT
REMOVAL
INSTALLATION
CRANKSHAFT OIL SEAL - REAR
REMOVAL
INSTALLATION
PISTON and CONNECTING ROD
DESCRIPTION
STANDARD PROCEDURE - PISTON TO CYLINDER BORE FITTING
REMOVAL
INSTALLATION
CONNECTING ROD BEARINGS
STANDARD PROCEDURE
CONNECTING ROD - FITTING
PISTON RINGS
STANDARD PROCEDURE
PISTON RING - FITTING
REMOVAL
INSTALLATION
VIBRATION DAMPER
REMOVAL
INSTALLATION
STRUCTURAL COLLAR
REMOVAL
INSTALLATION
ENGINE MOUNTING
DESCRIPTION
FRONT MOUNT
REMOVAL
INSTALLATION
LEFT MOUNT
REMOVAL
INSTALLATION
REAR MOUNT
REMOVAL
INSTALLATION
RIGHT MOUNT
REMOVAL
INSTALLATION
LUBRICATION
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - CHECKING ENGINE OIL PRESSURE
OIL
STANDARD PROCEDURE
ENGINE OIL LEVEL CHECK
STANDARD PROCEDURE - ENGINE OIL AND FILTER CHANGE
OIL FILTER
DESCRIPTION
REMOVAL
INSTALLATION
OIL PAN
REMOVAL
INSTALLATION
OIL PRESSURE SWITCH
REMOVAL
INSTALLATION
OIL PUMP
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
INSTALLATION
INTAKE MANIFOLD
DESCRIPTION
DIAGNOSIS AND TESTING - INTAKE MANIFOLD LEAKS
INTAKE MANIFOLD - UPPER
REMOVAL
INSPECTION
INSTALLATION
INTAKE MANIFOLD - LOWER
REMOVAL
INSPECTION
INSTALLATION
EXHAUST MANIFOLD
REMOVAL
CLEANING
INSPECTION
INSTALLATION
TIMING BELT COVER(S)0 - 12 RS (Continued)
REMOVAL
FRONT COVER - UPPER
FRONT COVER - LOWER
REAR COVER
INSTALLATION
FRONT COVER - UPPER
FRONT COVER - LOWER
REAR COVER
TIMING BELT AND SPROCKET(S)
REMOVAL
REMOVAL - TIMING BELT
REMOVAL - CAMSHAFT SPROCKETS
REMOVAL - CRANKSHAFT SPROCKET
CLEANING
INSTALLATION
INSTALLATION - CRANKSHAFT SPROCKET
INSTALLATION - CAMSHAFT SPROCKETS
INSTALLATION - TIMING BELT
TIMING BELT TENSIONER and PULLEY
REMOVAL
INSTALLATION
BALANCE SHAFTS AND CARRIER ASSEMBLY
DESCRIPTION
OPERATION
REMOVAL
BALANCE SHAFTS/CHAIN/SPROCKETS
BALANCE SHAFT CARRIER
INSTALLATION
BALANCE SHAFT INSTALLATION/TIMING
ENGINE 3.3/3.8L
ENGINE 3.3/3.8L
DESCRIPTION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - INTRODUCTION
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - MECHANICAL
DIAGNOSIS AND TESTING - ENGINE OIL LEAK INSPECTION
INSPECTION FOR REAR SEAL AREA LEAKS
DIAGNOSIS AND TESTING - CYLINDER COMPRESSION PRESSURE TEST
DIAGNOSIS AND TESTING - CYLINDER COMBUSTION PRESSURE LEAKAGE TEST
STANDARD PROCEDURE
STANDARD PROCEDURE - MEASURING BEARING CLEARANCE USING PLASTIGAGE
FORM-IN-PLACE GASKETS AND SEALERS
SEALER APPLICATION
STANDARD PROCEDURE - ENGINE GASKET SURFACE PREPARATION
HYDROSTATIC LOCKED ENGINE
STANDARD PROCEDURE - REPAIR OF DAMAGED OR WORN THREADS
STANDARD PROCEDURE - ENGINE CORE AND OIL GALLERY PLUGS
REMOVAL - ENGINE ASSEMBLY
INSTALLATION - ENGINE ASSEMBLY
SPECIFICATIONS
3.3/3.8L ENGINE
SPECIFICATIONS - TORQUE
SPECIAL TOOLS
3.3/3.8L ENGINE
AIR CLEANER ELEMENT
REMOVAL
INSTALLATION
AIR CLEANER HOUSING
REMOVAL
INSTALLATION
CYLINDER HEAD
DESCRIPTION
DIAGNOSIS AND TESTING—CYLINDER HEAD GASKET
CYLINDER-TO-CYLINDER LEAKAGE TEST
CYLINDER-TO-WATER JACKET LEAKAGE TEST
REMOVAL - CYLINDER HEAD
CLEANING
INSPECTION
INSTALLATION - CYLINDER HEAD
CYLINDER HEAD COVER(S)
DESCRIPTION
CYLINDER HEAD COVER - RIGHT
REMOVAL
INSTALLATION
CYLINDER HEAD COVER - LEFT
REMOVAL
INSTALLATION
INTAKE/EXHAUST VALVES and SEATS
DESCRIPTION
OPERATION
STANDARD PROCEDURE - REFACING VALVES AND VALVE SEATS
VALVES
VALVE SEATS
REMOVAL
CLEANING
INSPECTION
VALVES
VALVE GUIDES
INSTALLATION
VALVE SPRINGS
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - CYLINDER HEAD OFF
REMOVAL - CYLINDER HEAD ON
INSPECTION
INSTALLATION
INSTALLATION - CYLINDER HEAD OFF
INSTALLATION - CYLINDER HEAD ON
ROCKER ARMS
DESCRIPTION
DESCRIPTION - ROCKER ARMS
DESCRIPTION - PUSHRODS
OPERATION
OPERATION - ROCKER ARMS
OPERATION - PUSHRODS
REMOVAL - ROCKER ARMS AND SHAFT
DISASSEMBLY - ROCKER ARMS AND SHAFT
ASSEMBLY - ROCKER ARMS AND SHAFT
INSTALLATION - ROCKER ARMS AND SHAFT
VALVE STEM SEALS
DESCRIPTION
REMOVAL
INSTALLATION
ENGINE BLOCK
DESCRIPTION
STANDARD PROCEDURE - CYLINDER BORE HONING
CLEANING
INSPECTION
ENGINE BLOCK
CYLINDER BORE
HYDRAULIC LIFTERS (CAM IN BLOCK)
DESCRIPTION
DIAGNOSIS AND TESTING - HYDRAULIC LIFTERS
HYDRAULIC LIFTERS DIAGNOSIS - PRELIMINARY STEP
OIL LEVEL TOO HIGH
OIL LEVEL TOO LOW
VALVE TRAIN NOISE
REMOVAL
INSTALLATION
CAMSHAFT and BEARINGS (IN BLOCK)
DESCRIPTION
OPERATION
REMOVAL
INSPECTION
INSTALLATION
PISTON and CONNECTING ROD
DESCRIPTION
STANDARD PROCEDURE
STANDARD PROCEDURE - FITTING CONNECTING RODS
STANDARD PROCEDURE - FITTING PISTONS
REMOVAL
INSTALLATION
CONNECTING ROD BEARINGS
STANDARD PROCEDURE - MEASURING CONNECTING ROD BEARING CLEARANCE
PISTON RINGS
STANDARD PROCEDURE - PISTON RING FITTING
REMOVAL
INSTALLATION
CRANKSHAFT MAIN BEARINGS
STANDARD PROCEDURE - MAIN BEARING FITTING
CRANKSHAFT BEARING OIL CLEARANCE
REMOVAL - CRANKSHAFT MAIN BEARINGS
INSTALLATION - CRANKSHAFT MAIN BEARINGS
CRANKSHAFT
DESCRIPTION
DESCRIPTION - 3.3L
DESCRIPTION - 3.8L
STANDARD PROCEDURE - MEASURING CRANKSHAFT END PLAY
REMOVAL
INSTALLATION
CRANKSHAFT OIL SEAL - FRONT
REMOVAL
INSTALLATION
CRANKSHAFT OIL SEAL - REAR
REMOVAL
INSTALLATION
CRANKSHAFT REAR OIL SEAL RETAINER
REMOVAL
INSTALLATION
VIBRATION DAMPER
REMOVAL
INSTALLATION
FLEX PLATE
REMOVAL
INSTALLATION
ENGINE MOUNTING
DESCRIPTION
FRONT MOUNT
REMOVAL
INSTALLATION
LEFT MOUNT
REMOVAL
INSTALLATION
REAR MOUNT
REMOVAL
INSTALLATION
RIGHT MOUNT
REMOVAL
INSTALLATION
LUBRICATION
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - ENGINE OIL PRESSURE
OIL
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE OIL AND FILTER CHANGE
STANDARD PROCEDURE - ENGINE OIL LEVEL CHECK
OIL COOLER and LINES
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OIL FILTER
REMOVAL
INSTALLATION
OIL FILTER ADAPTER
REMOVAL
INSTALLATION
OIL PAN
REMOVAL
CLEANING
INSPECTION
INSTALLATION
OIL PRESSURE RELIEF VALVE
REMOVAL
INSTALLATION
OIL PRESSURE SWITCH
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
OIL PUMP
DESCRIPTION
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY
INSTALLATION
INTAKE MANIFOLD
DESCRIPTION
DIAGNOSIS AND TESTING - INTAKE MANIFOLD LEAKS
INTAKE MANIFOLD - UPPER
STANDARD PROCEDURE
STANDARD PROCEDURE - MANIFOLD STRIPPED THREAD REPAIR
STANDARD PROCEDURE - INTAKE MANIFOLD VACUUM PORT REPAIR
REMOVAL - UPPER INTAKE MANIFOLD
CLEANING
INSPECTION
INSTALLATION - UPPER INTAKE MANIFOLD
INTAKE MANIFOLD - LOWER
REMOVAL - LOWER INTAKE MANIFOLD
CLEANING
INSPECTION
INSTALLATION - LOWER INTAKE MANIFOLD
EXHAUST MANIFOLD - RIGHT
REMOVAL
CLEANING
INSPECTION
INSTALLATION
EXHAUST MANIFOLD - LEFT
REMOVAL
CLEANING
INSPECTION
INSTALLATION
VALVE TIMING
STANDARD PROCEDURE
STANDARD PROCEDURE - VALVE TIMING VERIFICATION
STANDARD PROCEDURE - MEASURING TIMING CHAIN WEAR
TIMING CHAIN COVER
REMOVAL
INSTALLATION
TIMING CHAIN AND SPROCKETS
REMOVAL
REMOVAL - TIMING CHAIN AND CAMSHAFT SPROCKET
REMOVAL - CRANKSHAFT SPROCKET
INSTALLATION
INSTALLATION - CRANKSHAFT SPROCKET
INSTALLATION - TIMING CHAIN AND CAMSHAFT SPROCKET
11-EXHAUST SYSTEM
EXHAUST SYSTEM
DESCRIPTION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - EXCESSIVE EXHAUST SYSTEM NOISE
DIAGNOSIS AND TESTING - EXHAUST SYSTEM RESTRICTION CHECK
INSPECTION
ADJUSTMENTS
SPECIFICATIONS
TORQUE
SPECIAL TOOLS
EXHAUST SYSTEM
CATALYTIC CONVERTER
DESCRIPTION
OPERATION
REMOVAL
INSPECTION
INSTALLATION
CROSS-OVER PIPE - 3.3/3.8L
REMOVAL
INSTALLATION
HEAT SHIELDS
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
MUFFLER
REMOVAL
INSTALLATION
RESONATOR
REMOVAL
INSTALLATION
13-FRAME and BUMPERS
BUMPERS
SPECIFICATIONS - TORQUE
FRONT FASCIA
REMOVAL
INSTALLATION
FRONT BUMPER REINFORCEMENT
REMOVAL
INSTALLATION
REAR FASCIA
REMOVAL
INSTALLATION
REAR BUMPER REINFORCEMENT
REMOVAL
INSTALLATION
REAR FASCIA - SCUFF PAD
REMOVAL
INSTALLATION
FRAME
SPECIFICATIONS
SPECIFICATIONS - FRAME DIMENSIONS
VEHICLE PREPARATION
SPECIFICATIONS - FRAME DIMENSIONS - FOLD-IN-FLOOR SEATS ONLY
SPECIFICATIONS - TORQUE
FRONT CRADLE CROSSMEMBER
DESCRIPTION
DESCRIPTION - FRONT CRADLE CROSSMEMBER
DESCRIPTION - FRONT CRADLE CROSSMEMBER THREAD REPAIR
TOOL REQUIREMENT FOR M8x1.25 Thread
TOOL REQUIREMENT FOR M10x1.5 Thread
REMOVAL
REMOVAL
INSTALLATION
FRONT CROSSMEMBER MOUNT BUSHINGS
REMOVAL
INSTALLATION0 - 14 RS (Continued)
14-FUEL SYSTEM
FUEL DELIVERY
FUEL DELIVERY
DESCRIPTION
DESCRIPTION
DESCRIPTION - FFV REPLACEMENT PARTS
OPERATION
DIAGNOSIS AND TESTING - FUEL DELIVERY SYSTEM
STANDARD PROCEDURE
STANDARD PROCEDURE - FUEL SYSTEM PRESSURE RELEASE PROCEDURE
STANDARD PROCEDURE - DRAINING FUEL TANK
STANDARD PROCEDURE - FUEL PRESSURE GAUGE
SPECIFICATIONS
FUEL SYSTEM PRESSURE
TORQUE
SPECIAL TOOLS
FUEL
FUEL LEVEL SENDING UNIT / SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL LINES
DESCRIPTION - FUEL LINES/HOSES AND CLAMPS
STANDARD PROCEDURE - HOSES AND CLAMP
FUEL PRESSURE REGULATOR
OPERATION
REMOVAL
INSTALLATION
FUEL PUMP
DESCRIPTION
OPERATION
FUEL PUMP MODULE
DESCRIPTION
OPERATION
FUEL PUMP ELECTRICAL CONTROL
ELECTRICAL PUMP REPLACEMENT
REMOVAL
REMOVAL
REMOVAL - FOLD-IN-FLOOR
INSTALLATION
INSTALLATION
INSTALLATION - FOLD-IN-FLOOR
FUEL RAIL
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.3/3.8L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.3/3.8L
FUEL TANK
DESCRIPTION
OPERATION
REMOVAL
REMOVAL
REMOVAL - FOLD-IN-FLOOR
INSTALLATION
INSTALLATION
INSTALLATION - FOLD-IN-FLOOR
FUEL TANK FILLER TUBE
REMOVAL
INSTALLATION
INLET FILTER
REMOVAL
INSTALLATION
QUICK CONNECT FITTING
STANDARD PROCEDURE - QUICK-CONNECT FITTINGS
REMOVAL
INSTALLATION
TWO-TAB TYPE FITTING
PLASTIC RETAINER RING TYPE FITTING
FUEL INJECTION
FUEL INJECTION
OPERATION
OPERATION - INJECTION SYSTEM
OPERATION - MODES OF OPERATION
IGNITION SWITCH ON (ZERO RPM) MODE
ENGINE START-UP MODE
ENGINE WARM-UP MODE
CRUISE OR IDLE MODE
ACCELERATION MODE
DECELERATION MODE
WIDE-OPEN-THROTTLE MODE
IGNITION SWITCH OFF MODE
FUEL CORRECTION or ADAPTIVE MEMORIES
DESCRIPTION
OPERATION
PROGRAMMABLE COMMUNICATIONS INTERFACE (PCI) BUS
DESCRIPTION
OPERATION
SYSTEM DIAGNOSIS
OPERATION
SPECIFICATIONS
TORQUE
SPECIAL TOOLS
FUEL
ACCELERATOR PEDAL
REMOVAL
INSTALLATION
CRANKSHAFT POSITION SENSOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION - 2.4L
ENGINE SPEED SENSOR
DESCRIPTION
OPERATION
FUEL INJECTOR
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.3/3.8L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.3/3.8L
FUEL PUMP RELAY
DESCRIPTION
OPERATION
IDLE AIR CONTROL MOTOR
DESCRIPTION
OPERATION
Target Idle
REMOVAL
INSTALLATION
INLET AIR TEMPERATURE SENSOR
DESCRIPTION
MAP SENSOR
DESCRIPTION
OPERATION
REMOVAL
REMOVAL - 2.4L
REMOVAL - 3.3/3.8L
INSTALLATION
INSTALLATION - 2.4L
INSTALLATION - 3.3/3.8L
O2 SENSOR
DESCRIPTION
OPERATION
UPSTREAM OXYGEN SENSOR
DOWNSTREAM OXYGEN SENSOR
REMOVAL
REMOVAL - UPSTREAM 1/1 - 2.4L
REMOVAL - UPSTREAM 1/1 - 3.3/3.8L
REMOVAL - DOWNSTREAM 1/2 - 2.4/3.3/3.8L
INSTALLATION
INSTALLATION - UPSTREAM 1/1 - 2.4L
INSTALLATION - UPSTREAM 1/1 - 3.3/3.8L
INSTALLATION DOWNSTREAM 2/1 - 2.4/3.3/3.8L
THROTTLE BODY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
THROTTLE CONTROL CABLE
REMOVAL
INSTALLATION
THROTTLE POSITION SENSOR
DESCRIPTION
OPERATION
REMOVAL - 3.3/3.8L
INSTALLATION - 3.3/3.8L
19-STEERING
STEERING
DESCRIPTION - POWER STEERING SYSTEM
OPERATION - POWER STEERING SYSTEM
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - POWER STEERING SYSTEM FLOW AND PRESSURE TEST
ALL ENGINES
DIAGNOSIS AND TESTING - STEERING SYSTEM DIAGNOSIS CHARTS
POWER STEERING NOISE
STEERING WHEEL FEEL
POWER STEERING FLUID
SPECIFICATIONS
POWER STEERING FASTENER TORQUE
SPECIAL TOOLS
POWER STEERING
COLUMN
COLUMN
DESCRIPTION - STEERING COLUMN
WARNING
WARNINGS AND CAUTIONS
DIAGNOSIS AND TESTING - STEERING COLUMN
REMOVAL
INSTALLATION
SPECIFICATIONS
COLUMN FASTENER TORQUE
IGNITION SWITCH
REMOVAL
INSTALLATION
KEY/LOCK CYLINDER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SHROUD - LOWER
REMOVAL
INSTALLATION
SHROUD - UPPER
REMOVAL
INSTALLATION
STEERING WHEEL
REMOVAL
INSTALLATION
GEAR
GEAR
DESCRIPTION
OPERATION
WARNING
WARNINGS AND CAUTIONS
REMOVAL
REMOVAL - LHD GEAR
REMOVAL - RHD GEAR
INSTALLATION
INSTALLATION - LHD GEAR
INSTALLATION - RHD GEAR
SPECIAL TOOLS
POWER STEERING GEAR
OUTER TIE ROD
REMOVAL
INSTALLATION
PUMP
PUMP
DESCRIPTION
DESCRIPTION - PUMP (2.4L/3.3L/3.8L ENGINE)
DESCRIPTION - PUMP (DIESEL)
OPERATION
WARNING
CAUTION
STANDARD PROCEDURE - POWER STEERING PUMP INITIAL OPERATION
REMOVAL
REMOVAL - PUMP (2.4L ENGINE)
REMOVAL - PUMP (3.3L/3.8L ENGINE)
REMOVAL - PUMP (DIESEL)
DISASSEMBLY - PUMP (PULLEY)
ASSEMBLY - PUMP (PULLEY)
INSTALLATION
INSTALLATION - PUMP (2.4L ENGINE)
INSTALLATION - PUMP (3.3L/3.8L ENGINE)
INSTALLATION - PUMP (DIESEL)
SPECIAL TOOLS
POWER STEERING PUMP
FLUID
STANDARD PROCEDURE - POWER STEERING FLUID LEVEL CHECKING
FLUID COOLER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
HOSE - POWER STEERING PRESSURE
REMOVAL
REMOVAL - 2.4L ENGINE
REMOVAL - 3.3L/3.8L ENGINE
INSTALLATION
INSTALLATION - 2.4L ENGINE
INSTALLATION - 3.3L/3.8L ENGINE
HOSE - POWER STEERING RETURN
REMOVAL
REMOVAL - 2.4L ENGINE
REMOVAL - 3.3L/3.8L ENGINE
INSTALLATION
INSTALLATION - 2.4L ENGINE
INSTALLATION - 3.3L/3.8L ENGINE
HOSE - POWER STEERING SUPPLY
REMOVAL
REMOVAL - 2.4L ENGINE
REMOVAL - 3.3L/3.8L ENGINE
INSTALLATION
INSTALLATION - 2.4L ENGINE
INSTALLATION - 3.3L/3.8L ENGINE
RESERVOIR - POWER STEERING FLUID
DESCRIPTION
DESCRIPTION - 2.4L/3.3L/3.8L ENGINE
DESCRIPTION - DIESEL
OPERATION
REMOVAL
REMOVAL - 2.4L ENGINE
REMOVAL - 3.3L/3.8L ENGINE
REMOVAL - DIESEL
INSTALLATION
INSTALLATION - 2.4L ENGINE
INSTALLATION - 3.3L/3.8L ENGINE
INSTALLATION - DIESEL
21-TRANSMISSION/TRANSAXLE
40TE AUTOMATIC TRANSAXLE
40TE AUTOMATIC TRANSAXLE
DESCRIPTION
TRANSAXLE IDENTIFICATION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - 4XTE TRANSAXLE GENERAL DIAGNOSIS
DIAGNOSIS AND TESTING - ROAD TEST
DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TESTS
TEST ONE-SELECTOR IN LOW (1st GEAR)
TEST TWO-SELECTOR IN DRIVE (2nd GEAR)
TEST TWO A–SELECTOR IN OD (4th Gear)
TEST THREE-OVERDRIVE CLUTCH CHECK (3rd and 2nd Gear)
TEST FOUR-SELECTOR IN OVERDRIVE (4th Gear)
TEST FIVE-SELECTOR IN OVERDRIVE (4th Gear-CC on)
TEST SIX-SELECTOR IN REVERSE
TEST RESULT INDICATIONS
DIAGNOSIS AND TESTING - CLUTCH AIR PRESSURE TESTS
OVERDRIVE CLUTCH
REVERSE CLUTCH
2/4 CLUTCH
LOW/REVERSE CLUTCH
UNDERDRIVE CLUTCH
DIAGNOSIS AND TESTING - TORQUE CONVERTER HOUSING FLUID LEAKAGE
TORQUE CONVERTER LEAKAGE
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
SCHEMATICS AND DIAGRAMS
4XTE TRANSAXLE HYDRAULIC SCHEMATICS
SPECIFICATIONS - 41TE TRANSAXLE
SPECIAL TOOLS
ACCUMULATOR
DESCRIPTION
OPERATION
DRIVING CLUTCHES
DESCRIPTION
OPERATION
UNDERDRIVE CLUTCH
OVERDRIVE CLUTCH
REVERSE CLUTCH
FINAL DRIVE
DESCRIPTION
OPERATION
DISASSEMBLY
ASSEMBLY
ADJUSTMENTS
DIFFERENTIAL BEARING PRELOAD MEASUREMENT AND ADJUSTMENT
FLUID
STANDARD PROCEDURE
FLUID LEVEL AND CONDITION CHECK
FLUID LEVEL CHECK
FLUID LEVEL CHECK USING DRB
FLUID CONDITION0 - 16 RS (Continued)
STANDARD PROCEDURE - FLUID AND FILTER SERVICE
FLUID/FILTER SERVICE (RECOMMENDED)
DIPSTICK TUBE FLUID SUCTION METHOD (ALTERNATIVE)
GEAR SHIFT CABLE
REMOVAL
HOLDING CLUTCHES
DESCRIPTION
OPERATION
2/4 CLUTCH
LOW/REVERSE CLUTCH
INPUT CLUTCH ASSEMBLY
DISASSEMBLY
ASSEMBLY
OIL PUMP
DESCRIPTION
OPERATION
DISASSEMBLY
ASSEMBLY
PLANETARY GEARTRAIN
DESCRIPTION
OPERATION
SEAL - OIL PUMP
REMOVAL
INSTALLATION
SHIFT INTERLOCK SOLENOID
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BRAKE/TRANSMISSION SHIFT INTERLOCK SOLENOID
REMOVAL
INSTALLATION
SOLENOID/PRESSURE SWITCH ASSY
DESCRIPTION
OPERATION
SOLENOIDS
PRESSURE SWITCHES
REMOVAL
INSTALLATION
SPEED SENSOR - INPUT
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SPEED SENSOR - OUTPUT
DESCRIPTION
OPERATION
VEHICLE SPEED SIGNAL
REMOVAL
INSTALLATION
TORQUE CONVERTER
DESCRIPTION
IMPELLER
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
OPERATION
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
REMOVAL
INSTALLATION
TRANSMISSION CONTROL RELAY
DESCRIPTION
OPERATION
TRANSMISSION RANGE SENSOR
DESCRIPTION
OPERATION
TRANSMISSION TEMPERATURE SENSOR
CALCULATED TEMPERATURE
REMOVAL
INSTALLATION
VALVE BODY
DESCRIPTION
OPERATION
REGULATOR VALVE
SOLENOID SWITCH VALVE
MANUAL VALVE
CONVERTER CLUTCH SWITCH VALVE
CONVERTER CLUTCH CONTROL VALVE
T/C REGULATOR VALVE
LOW/REVERSE SWITCH VALVE
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
41TE AUTOMATIC TRANSAXLE
41TE AUTOMATIC TRANSAXLE
DESCRIPTION
TRANSAXLE IDENTIFICATION
OPERATION
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - 4XTE TRANSAXLE GENERAL DIAGNOSIS
DIAGNOSIS AND TESTING - ROAD TEST
DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TESTS
TEST ONE-SELECTOR IN LOW (1st GEAR)
TEST TWO-SELECTOR IN DRIVE (2nd GEAR)
TEST TWO A–SELECTOR IN OD (4th Gear)
TEST THREE-OVERDRIVE CLUTCH CHECK (3rd and 2nd Gear)
TEST FOUR-SELECTOR IN OVERDRIVE (4th Gear)
TEST FIVE-SELECTOR IN OVERDRIVE (4th Gear-CC on)
TEST SIX-SELECTOR IN REVERSE
TEST RESULT INDICATIONS
DIAGNOSIS AND TESTING - CLUTCH AIR PRESSURE TESTS
OVERDRIVE CLUTCH
REVERSE CLUTCH
2/4 CLUTCH
LOW/REVERSE CLUTCH
UNDERDRIVE CLUTCH
DIAGNOSIS AND TESTING - TORQUE CONVERTER HOUSING FLUID LEAKAGE
TORQUE CONVERTER LEAKAGE
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
SCHEMATICS AND DIAGRAMS
4XTE TRANSAXLE HYDRAULIC SCHEMATICS
SPECIFICATIONS - 41TE TRANSAXLE
SPECIAL TOOLS
41TE AUTOMATIC TRANSAXLE
ACCUMULATOR
DESCRIPTION
OPERATION
DRIVING CLUTCHES
DESCRIPTION
OPERATION
UNDERDRIVE CLUTCH
OVERDRIVE CLUTCH
REVERSE CLUTCH
FINAL DRIVE
DESCRIPTION
OPERATION
DISASSEMBLY
ASSEMBLY
ADJUSTMENTS
ADJUSTMENT - DIFFERENTIAL BEARING PRELOAD
DIFFERENTIAL BEARING PRELOAD ADJUSTMENT USING EXISTING SHIM
PRELOAD ADJUSTMENT W/O SHIM
FLUID
STANDARD PROCEDURE
FLUID LEVEL AND CONDITION CHECK
FLUID LEVEL CHECK
FLUID LEVEL CHECK USING DRB
FLUID CONDITION
STANDARD PROCEDURE - FLUID AND FILTER SERVICE
FLUID/FILTER SERVICE (RECOMMENDED)
DIPSTICK TUBE FLUID SUCTION METHOD (ALTERNATIVE)
GEAR SHIFT CABLE
REMOVAL
INSTALLATION
ADJUSTMENTS
GEARSHIFT CABLE ADJUSTMENT
VERIFICATION
ADJUSTMENT
HOLDING CLUTCHES
DESCRIPTION
OPERATION
2/4 CLUTCH
LOW/REVERSE CLUTCH
INPUT CLUTCH ASSEMBLY
DISASSEMBLY
ASSEMBLY
OIL PUMP
DESCRIPTION
OPERATION
DISASSEMBLY
ASSEMBLY
PLANETARY GEARTRAIN
DESCRIPTION
OPERATION
SEAL - OIL PUMP
REMOVAL
INSTALLATION
SHIFT INTERLOCK SOLENOID
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - BRAKE/TRANSMISSION SHIFT INTERLOCK SOLENOID
REMOVAL
INSTALLATION
SOLENOID/PRESSURE SWITCH ASSY
DESCRIPTION
OPERATION
SOLENOIDS
PRESSURE SWITCHES
REMOVAL
INSTALLATION
SPEED SENSOR - INPUT
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
SPEED SENSOR - OUTPUT
DESCRIPTION
OPERATION
VEHICLE SPEED SIGNAL
REMOVAL
INSTALLATION
TORQUE CONVERTER
DESCRIPTION
IMPELLER
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
OPERATION
TURBINE
STATOR
TORQUE CONVERTER CLUTCH (TCC)
REMOVAL
INSTALLATION
TRANSMISSION CONTROL RELAY
DESCRIPTION
OPERATION
TRANSMISSION RANGE SENSOR
DESCRIPTION
OPERATION
TRANSMISSION TEMPERATURE SENSOR
CALCULATED TEMPERATURE
REMOVAL
INSTALLATION
VALVE BODY
DESCRIPTION
OPERATION
REGULATOR VALVE
SOLENOID SWITCH VALVE
MANUAL VALVE
CONVERTER CLUTCH SWITCH VALVE
CONVERTER CLUTCH CONTROL VALVE
T/C REGULATOR VALVE
LOW/REVERSE SWITCH VALVE
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
22-TIRES/WHEELS
TIRES/WHEELS
DIAGNOSIS AND TESTING - TIRE AND WHEEL VIBRATION
VISUAL INSPECTION
ROAD TEST
TIRE AND WHEEL BALANCE
TIRE AND WHEEL RUNOUT/MATCH MOUNTING
RADIAL FORCE VARIATION
STANDARD PROCEDURE
STANDARD PROCEDURE - TIRE AND WHEEL BALANCE
STANDARD PROCEDURE - TIRE AND WHEEL MATCH MOUNTING
STANDARD PROCEDURE - TIRE AND WHEEL ROTATION
NON-DIRECTIONAL TREAD PATTERN TIRES
DIRECTIONAL TREAD PATTERN TIRES
REMOVAL
REMOVAL - TIRE AND WHEEL ASSEMBLY (ALUMINUM WHEEL)
REMOVAL - TIRE AND WHEEL ASSEMBLY (STEEL WHEEL)
INSTALLATION
INSTALLATION - TIRE AND WHEEL ASSEMBLY (ALUMINUM WHEEL)
INSTALLATION - TIRE AND WHEEL ASSEMBLY (STEEL WHEEL)
TIRE PRESSURE MONITORING
DESCRIPTION
OPERATION
SENSOR - TPM
DESCRIPTION
OPERATION
CAUTION
DIAGNOSIS AND TESTING - TIRE PRESSURE SENSOR
REMOVAL
INSTALLATION
TIRES
DESCRIPTION
DESCRIPTION - TIRE
TIRE IDENTIFICATION
TIRE CHAINS
DESCRIPTION - RADIAL-PLY TIRES
DESCRIPTION - REPLACEMENT TIRES
DESCRIPTION - SPARE TIRE (TEMPORARY)
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - TIRE NOISE
DIAGNOSIS AND TESTING - TIRE/VEHICLE LEAD
DIAGNOSIS AND TESTING - TIRE WEAR PATTERNS
DIAGNOSIS AND TESTING - TREAD WEAR INDICATORS
STANDARD PROCEDURE
STANDARD PROCEDURE - TIRE INFLATION PRESSURES
STANDARD PROCEDURE - TIRE PRESSURE FOR HIGH SPEED OPERATION
STANDARD PROCEDURE - TIRE LEAK REPAIRING
CLEANING - TIRES
WHEELS
DESCRIPTION - WHEEL
DIAGNOSIS AND TESTING - WHEEL INSPECTION
CLEANING
WHEEL AND WHEEL TRIM CARE
SPECIFICATIONS
WHEEL
WHEEL COVER
DESCRIPTION
REMOVAL
INSTALLATION
WHEEL MOUNTING STUDS - FRONT
REMOVAL
INSTALLATION
WHEEL MOUNTING STUDS - REAR
REMOVAL
INSTALLATION
23-BODY
BODY
DESCRIPTION - VEHICLE IDENTIFICATION
WARNING
SAFETY PRECAUTIONS AND WARNINGS
DIAGNOSIS AND TESTING
WATER LEAKS
VISUAL INSPECTION BEFORE WATER LEAK TESTS
WATER LEAK TESTS
WATER LEAK DETECTION
WIND NOISE
VISUAL INSPECTION BEFORE TESTS
STANDARD PROCEDURE
STANDARD PROCEDURE - PLASTIC BODY PANEL REPAIR
Rigid Plastics:
Semi-Rigid Plastics:
Flexible Plastics:
Repair Procedure:
Adhesion Promoter/Surface Modifier:
SAFETY PRECAUTION AND WARNINGS
RIGID, SEMI-RIGID, AND FLEXIBLE PLASTIC PARTS TYPES
PANEL SECTIONING
PANEL REINFORCEMENT
VISUAL INSPECTION
PANEL SURFACE PREPARATION
PATCHING PANELS
PANEL PATCH FABRICATIONS
PANEL PATCH INSTALLATION
PATCHED PANEL SURFACING
STANDARD PROCEDURE - HEAT STAKING
SPECIFICATIONS
TORQUE
BODY LUBRICATION
LUBRICATION REQUIREMENTS
LUBRICANT APPLICATION
LUBRICANT USAGE
SPECIAL TOOLS
BODY
DOOR - FRONT
APPLIQUE
REMOVAL
INSTALLATION
CHECK STRAP0 - 18 RS (Continued)
REMOVAL
INSTALLATION
DOOR
REMOVAL
INSTALLATION
DOOR GLASS
REMOVAL
INSTALLATION
FRAME CLOSEOUT MOLDING
REMOVAL – A-PILLAR-HEADER, OR B-PILLAR
INSTALLATION – A-PILLAR-HEADER, OR B-PILLAR
HINGE
REMOVAL
INSTALLATION
LATCH
REMOVAL
INSTALLATION
LATCH STRIKER
REMOVAL
INSTALLATION
LOCK CYLINDER
REMOVAL
INSTALLATION
TRIM PANEL
REMOVAL
INSTALLATION
WATERSHIELD
REMOVAL
INSTALLATION
WINDOW CRANK
REMOVAL
INSTALLATION
EXTERIOR HANDLE
REMOVAL
INSTALLATION
WINDOW REGULATOR - POWER
REMOVAL
INSTALLATION
WINDOW REGULATOR - MANUAL
REMOVAL
INSTALLATION
DOORS - SLIDING
CENTER HINGE
REMOVAL
INSTALLATION
SLIDING DOOR STOP BUMPER BEZEL
REMOVAL
INSTALLATION
STOP BUMPER
REMOVAL
INSTALLATION
HOLD OPEN LATCH
REMOVAL
INSTALLATION
HOLD OPEN LATCH STRIKER
REMOVAL
INSTALLATION
LATCH / LOCK ASSEMBLY
REMOVAL
INSTALLATION
INSIDE HANDLE ACTUATOR
REMOVAL
INSTALLATION
CENTER STRIKER
REMOVAL
INSTALLATION
LOWER HINGE
REMOVAL
INSTALLATION
REAR LATCH STRIKER
REMOVAL
INSTALLATION
SLIDING DOOR
REMOVAL
INSTALLATION
ADJUSTMENTS
SLIDING DOOR ADJUSTMENTS
PRELIMINARY CHECKS
DOOR FLUSHNESS ADJUSTMENT
DOOR GAP ADJUSTMENT - UP/DOWN
DOOR GAP ADJUSTMENT - FORE/AFT
DOOR SEAL COMPRESSION
STABILIZER ADJUSTMENT - UPPER/LOWER
STABILIZER
REMOVAL
INSTALLATION
STABILIZER SOCKET
REMOVAL
INSTALLATION
TRIM PANEL
REMOVAL
INSTALLATION
INSIDE LATCH HANDLE
REMOVAL
INSTALLATION
BELLCRANK
REMOVAL
INSTALLATION
OUTSIDE HANDLE
REMOVAL
INSTALLATION
UPPER HINGE
REMOVAL
INSTALLATION
OUTSIDE HANDLE CABLE
REMOVAL
INSTALLATION
INSIDE HANDLE CABLE
REMOVAL
INSTALLATION
HOLD OPEN LATCH CABLE
REMOVAL
INSTALLATION
DECKLID/HATCH/LIFTGATE/TAILGATE
EXTERIOR HANDLE
REMOVAL
INSTALLATION
HINGE
REMOVAL
INSTALLATION
LATCH
REMOVAL
INSTALLATION
LATCH STRIKER
REMOVAL
INSTALLATION
LIFTGATE
REMOVAL
INSTALLATION
LOCK CYLINDER
REMOVAL
INSTALLATION
SUPPORT CYLINDER
REMOVAL
INSTALLATION
TRIM PANEL
REMOVAL
INSTALLATION
SLAM BUMPER
REMOVAL
REMOVAL - BODY SIDE
REMOVAL - LIFTGATE SIDE
INSTALLATION
INSTALLATION - BODY SIDE
INSTALLATION - LIFTGATE SIDE
EXTERIOR
BODY SIDE MOLDINGS
REMOVAL
INSTALLATION
COWL GRILLE
REMOVAL
INSTALLATION
EXTERIOR NAME PLATES - TAPE ATTACHED
REMOVAL
INSTALLATION
EXTERIOR NAME PLATES - ADHESIVE ATTACHED
REMOVAL
INSTALLATION
FRONT FENDER
REMOVAL
INSTALLATION
FUEL FILL DOOR
REMOVAL
INSTALLATION
FUEL FILL DOOR BLOCKER LATCH
REMOVAL
INSTALLATION
FUEL FILL DOOR BLOCKER LATCH STRIKER
REMOVAL
INSTALLATION
FUEL FILL DOOR BLOCKER LOCKOUT LINK
REMOVAL
INSTALLATION
GRILLE
DESCRIPTION
REMOVAL
INSTALLATION
UPPER RADIATOR CROSSMEMBER
REMOVAL
INSTALLATION
FRONT WHEELHOUSE SPLASH SHIELD
REMOVAL
INSTALLATION
LUGGAGE RACK RISER
REMOVAL
INSTALLATION
LUGGAGE RACK CROSSBAR
REMOVAL
INSTALLATION
REAR QUARTER PANEL/FENDER AIR EXHAUSTER
DESCRIPTION
REMOVAL
INSTALLATION
ROOF JOINT MOLDING
REMOVAL
INSTALLATION
SIDE VIEW MIRROR
REMOVAL
INSTALLATION
GLASS-OUTSIDE REARVIEW MIRROR
REMOVAL
INSTALLATION
HOOD
HINGE
REMOVAL
INSTALLATION
HOOD
REMOVAL
INSTALLATION
LATCH
REMOVAL
INSTALLATION
LATCH RELEASE CABLE
REMOVAL
INSTALLATION
LATCH STRIKER
REMOVAL
INSTALLATION
INSTRUMENT PANEL
CLUSTER BEZEL
REMOVAL
INSTALLATION
CUP HOLDER
REMOVAL
INSTALLATION
GLOVE BOX
REMOVAL
INSTALLATION
GLOVE BOX LATCH
REMOVAL
INSTALLATION
GLOVE BOX LATCH STRIKER
REMOVAL
INSTALLATION
INSTRUMENT PANEL ASSEMBLY
REMOVAL
INSTALLATION
INSTRUMENT PANEL CENTER BEZEL
REMOVAL
INSTALLATION
INSTRUMENT PANEL RIGHT END CAP
REMOVAL
INSTALLATION
INSTRUMENT PANEL TOP COVER
REMOVAL
INSTALLATION
LOWER CONSOLE
REMOVAL
INSTALLATION
LOWER INSTRUMENT PANEL
REMOVAL
INSTALLATION
LOWER STEERING COLUMN COVER
REMOVAL
INSTALLATION
BLOCKER- INFLATABLE KNEE
REMOVAL
INSTALLATION
OVER STEERING COLUMN COVER
REMOVAL
INSTALLATION
INSTRUMENT PANEL TOP PAD ASSEMBLY
REMOVAL
INSTALLATION
INTERIOR
A-PILLAR LOWER EXTENSION TRIM
REMOVAL
INSTALLATION
A-PILLAR TRIM
REMOVAL
INSTALLATION
ASSIST HANDLE
REMOVAL
INSTALLATION
B-PILLAR LOWER TRIM
REMOVAL
INSTALLATION
B-PILLAR UPPER TRIM
REMOVAL
INSTALLATION
CARPETS AND FLOOR MATS
REMOVAL
INSTALLATION
CARPETS - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
CARPET TRIM RING AND COVER - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
COWL TRIM
REMOVAL
INSTALLATION
C-PILLAR TRIM
REMOVAL
INSTALLATION
DOOR SILL TRIM PLATE
REMOVAL
INSTALLATION
FLOOR CONSOLE BASE TRAY
REMOVAL
INSTALLATION
FLOOR CONSOLE - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
FLOOR CONSOLE KEY LOCK TUMBLER - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
FLOOR CONSOLE LID LATCH - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
HEADLINER
REMOVAL
INSTALLATION
LEFT D-PILLAR TRIM PANEL
REMOVAL
INSTALLATION
LEFT QUARTER TRIM PANEL
REMOVAL
INSTALLATION
LIFTGATE SILL PLATE
REMOVAL
INSTALLATION
QUARTER TRIM BOLSTER
REMOVAL
INSTALLATION
REAR FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
REAR HEADER TRIM
REMOVAL
INSTALLATION
REAR HVAC LOUVER
REMOVAL
INSTALLATION
RIGHT QUARTER TRIM PANEL
REMOVAL
INSTALLATION
REAR VIEW MIRROR
REMOVAL0 - 20 RS (Continued)
INSTALLATION
RIGHT D-PILLAR TRIM PANEL
REMOVAL
INSTALLATION
SECOND ROW FLOOR TUB CARPET INSERT - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SLIDING DOOR SILL PLATE
REMOVAL
INSTALLATION
SUN VISOR
REMOVAL
INSTALLATION
SUN VISOR SUPPORT
REMOVAL
INSTALLATION
PAINT
PAINT
SPECIFICATIONS - COLOR CODE CHARTS
BASE COAT/CLEARCOAT FINISH
DESCRIPTION
PAINT CODE
DESCRIPTION
PAINTED TOUCH-UP
DESCRIPTION
TOUCH UP PROCEDURE
FINESSE SANDING/BUFFING and POLISHING
DESCRIPTION
SEATS
CHILD SEAT MODULE, BENCH SEAT
REMOVAL
INSTALLATION
INSTALLATION
SYNCHRONIZING CABLE ADJUSTMENT
QUAD CHILD SEAT
REMOVAL
INSTALLATION
HEADREST
REMOVAL
INSTALLATION
HEADREST SLEEVE
REMOVAL
INSTALLATION
RECLINER HANDLE
REMOVAL
INSTALLATION
ARMREST
REMOVAL
INSTALLATION
FRONT SEAT
REMOVAL
INSTALLATION
FRONT SEAT BACK
REMOVAL
INSTALLATION
FRONT SEAT BACK ASSIST STRAP
REMOVAL
INSTALLATION
FRONT SEAT BACK PANEL
REMOVAL
INSTALLATION
FRONT SEAT BACK COVER
REMOVAL
INSTALLATION
FRONT SEAT CUSHION
REMOVAL
INSTALLATION
FRONT SEAT CUSHION - OCS
REMOVAL
INSTALLATION
FRONT SEAT CUSHION SIDE COVER
REMOVAL
INSTALLATION
FRONT SEAT CUSHION SIDE COVER - OCS
REMOVAL
INSTALLATION
FRONT SEAT RISER - MANUAL - OCS
REMOVAL
INSTALLATION
FRONT SEAT TRACK POWER ADJUSTER
REMOVAL
INSTALLATION
FRONT SEAT TRACK ADJUSTER/POWER - OCS
REMOVAL
INSTALLATION
FRONT SEAT TRACK MANUAL ADJUSTER
REMOVAL
INSTALLATION
FRONT SEAT TRACK ADJUSTER/MANUAL - OCS
REMOVAL
INSTALLATION
FRONT SEAT TRACK - REAR COVER
REMOVAL
INSTALLATION
FRONT SEAT TRACK REAR COVER - OCS
REMOVAL
INSTALLATION
ARMREST - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
ARMREST ROTATING ASSEMBLY - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
HEADREST SLEEVE - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BACK COVER/FOAM - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BACK FRAME - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BACK PANEL - SECOND ROW -FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BASE RISER - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT CUSHION COVER/FOAM -SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT RECLINER/FORWARD FOLDING MECHANISM -SECOND ROW -FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT CUSHION SIDE SHIELD - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT GAS STRUT - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT PROP ROD - SECOND ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
BUCKET SEAT BACK - QUAD BUCKET
REMOVAL
INSTALLATION
QUAD SEAT CUSHION
REMOVAL
INSTALLATION
QUAD BUCKET SEAT SIDE SHIELD/CUP HOLDER
REMOVAL
INSTALLATION
QUAD BUCKET SEAT SIDE SHIELD - NO CUP HOLDER
REMOVAL
INSTALLATION
QUAD BUCKET SEAT RISER
REMOVAL
INSTALLATION
BENCH SEAT BACK PANEL
REMOVAL
INSTALLATION
SEAT CUSHION COVER - QUAD BUCKET, 50/50 SPLIT, BENCH
REMOVAL
BENCH SEAT and 50/50 SPLIT
QUAD BUCKET
INSTALLATION
BENCH SEAT and 50/50 SPLIT
QUAD BUCKET
BENCH SEAT RISER - 50/50 SPLIT
REMOVAL
INSTALLATION
BENCH SEAT RISER - SECOND ROW
REMOVAL
INSTALLATION
BENCH SEAT RISER - THIRD ROW
REMOVAL
INSTALLATION
SEAT BACK HINGE COVERS - QUAD BUCKET, 50/50 SPLIT, BENCH
REMOVAL
INSTALLATION
BENCH SEAT BACK HINGE
REMOVAL
INSTALLATION
INSTALLATION
SYNCHRONIZING CABLE ADJUSTMENT
BENCH SEAT BACK
REMOVAL
INSTALLATION
BENCH SEAT BACK COVER
REMOVAL
INSTALLATION
BENCH SEAT TRACK
REMOVAL
INSTALLATION
PLASTIC GROCERY BAG RETAINER
REMOVAL
3-PASS BENCH SEAT
50/50 SPLIT BENCH SEAT
INSTALLATION
3-PASS BENCH SEAT
50/50 SPLIT BENCH SEAT
UNDER SEAT STORAGE BIN
REMOVAL
INSTALLATION
UNDER SEAT STORAGE BIN GUIDE
REMOVAL
INSTALLATION
UNDER SEAT STORAGE BIN LOCK/LATCH
REMOVAL
INSTALLATION
LUMBAR SUPPORT
REMOVAL
INSTALLATION
SEAT RISER LATCH LOCKING LINK
REMOVAL
INSTALLATION
QUAD BUCKET SEAT SIDE SHIELD/CUP HOLDER - FLAP AND SPRING ASSEMBLY
REMOVAL
INSTALLATION
BOTTOM OF SEAT CUSHION PAN PANEL-THIRD ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
HEADREST SLEEVE - THIRD ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT - THIRD ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BACK COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BACK FRAME - THIRD ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BELT CENTER LAP BELT - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BACK PANEL - THIRD ROW -FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT BACKSTOW STRAP - THIRD ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT CUSHION COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SIDE SHIELD CUP HOLDER - FOLD-IN-FLOOR
REMOVAL
INSTALLATION
SEAT RECLINER/FOLD FORWARD MECHANISM -THIRD ROW -FOLD-IN-FLOOR
REMOVAL
INSTALLATION
STATIONARY GLASS
WINDSHIELD
DESCRIPTION
WARNING
WINDSHIELD SAFETY PRECAUTIONS
REMOVAL
WINDSHIELD REMOVAL – EXTERIOR METHOD
WINDSHIELD REMOVAL – INTERIOR METHOD
INSTALLATION
SLIDING DOOR GLASS
REMOVAL
INSTALLATION
QUARTER WINDOW
REMOVAL
INSTALLATION
LIFTGATE GLASS
REMOVAL
REAR WINDOW REMOVAL – EXTERIOR METHOD
INSTALLATION
WEATHERSTRIP/SEALS
FRONT DOOR GLASS RUN WEATHERSTRIP
REMOVAL
INSTALLATION
FRONT DOOR OUTER BELT MOLDING
REMOVAL
INSTALLATION
FRONT DOOR WEATHERSTRIP
REMOVAL
INSTALLATION
SLIDING DOOR WEATHERSTRIP
REMOVAL
INSTALLATION
FRONT DOOR INNER BELT MOLDING
REMOVAL
INSTALLATION
SUNROOF
SUNROOF
DESCRIPTION
DIAGNOSIS AND TESTING
SUNROOF DIAGNOSIS AND TESTING
WATER DRAINAGE AND WIND NOISE DIAGNOSIS
DRAIN TUBE
REMOVAL
FRONT HOSES
REAR HOUSING HOSE
INSTALLATION
FRONT HOSES
REAR HOUSING HOSE
GLASS PANEL
REMOVAL
INSTALLATION
ADJUSTMENTS
SUNROOF GLASS PANEL ADJUSTMENT
SUNROOF ASSEMBLY
REMOVAL
INSTALLATION
SUNSHADE
REMOVAL
INSTALLATION
WIND DEFLECTOR
REMOVAL
INSTALLATION
WATER CHANNEL
REMOVAL
INSTALLATION
SUNROOF MOTOR
REMOVAL
INSTALLATION
ADJUSTMENTS
ADJUSTMENT
SUNROOF SWITCH
REMOVAL
INSTALLATION
BODY STRUCTURE
GAP AND FLUSH
SPECIFICATIONS - GAP AND FLUSH MEASUREMENTS
OPENING DIMENSIONS
SPECIFICATIONS - BODY OPENING DIMENSIONS
SEALER LOCATIONS
SPECIFICATIONS
SPECIFICATIONS - BODY SEALING LOCATIONS
SPECIFICATIONS - BODY SEALING LOCATIONS - FOLD-IN-FLOOR ONLY
STRUCTURAL ADHESIVE LOCATIONS
SPECIFICATIONS
SPECIFICATIONS - STRUCTURAL ADHESIVE LOCATIONS
SPECIFICATIONS - STRUCTURAL ADHESIVE LOCATIONS - FOLD-IN-FLOOR ONLY
WELD LOCATIONS
SPECIFICATIONS
SPECIFICATIONS - WELD LOCATIONS
SPECIFICATIONS - WELD LOCATIONS - FOLD-IN-FLOOR
24-HEATING and AIR CONDITIONING
HEATING and AIR CONDITIONING
DESCRIPTION
ENGINE COOLING SYSTEM REQUIREMENTS0 - 22 RS (Continued)
HEATER AND AIR CONDITIONER
MANUAL SINGLE ZONE
MANUAL DUAL ZONE
MANUAL THREE ZONE
FRONT CONTROL PANEL
REAR CONTROL PANEL
AUTOMATIC TEMPERATURE CONTROL
FRONT CONTROL PANEL
REAR CONTROL PANEL
OPERATION
HEATER AND AIR CONDITIONER
MANUAL SINGLE ZONE
MANUAL DUAL ZONE
MANUAL THREE ZONE
FRONT CONTROL PANEL
REAR CONTROL PANEL
AUTOMATIC TEMPERATURE CONTROL
FRONT CONTROL PANEL
REAR CONTROL PANEL – THREE ZONE ATC SYSTEM
DIAGNOSIS AND TESTING
A/C COOL DOWN TEST
A/C PERFORMANCE TEST
PERFORMANCE TEST PROCEDURE
HEATER PERFORMANCE TEST
SPECIFICATIONS
A/C SYSTEM
CONTROLS - FRONT
A/C COMPRESSOR CLUTCH/COIL
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
A/C COMPRESSOR CLUTCH COIL
STANDARD PROCEDURE
CLUTCH INSPECTION
A/C CLUTCH BREAK-IN
REMOVAL
INSTALLATION
A/C COMPRESSOR CLUTCH RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
A/C HEATER CONTROL
DESCRIPTION
STANDARD PROCEDURE
A/C-HEATER CONTROL CALIBRATION
REMOVAL
INSTALLATION
A/C PRESSURE TRANSDUCER
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
A/C PRESSURE TRANSDUCER
REMOVAL
INSTALLATION
BLEND DOOR ACTUATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BLOWER MOTOR RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BLOWER MOTOR RESISTOR BLOCK
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
FRONT BLOWER MOTOR RESISTOR BLOCK
REMOVAL
INSTALLATION
EVAPORATOR TEMPERATURE SENSOR
DESCRIPTION
OPERATION
REMOVAL
RG MODELS
RS MODELS
INSTALLATION
RG MODELS
RS MODELS
INFRARED TEMPERATURE SENSOR
DESCRIPTION
OPERATION
MODE DOOR ACTUATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
POWER MODULE - BLOWER MOTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
RECIRCULATION DOOR ACTUATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
CONTROLS - REAR
A/C-HEATER CONTROL
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BLEND DOOR ACTUATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BLOWER MOTOR RELAY
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
BLOWER MOTOR RESISTOR BLOCK
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
REAR BLOWER MOTOR RESISTOR BLOCK
REMOVAL
INSTALLATION
MODE DOOR ACTUATOR - REAR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
POWER MODULE - REAR BLOWER MOTOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
DISTRIBUTION - FRONT
AIR FILTER
DESCRIPTION
REMOVAL
INSTALLATION
AIR OUTLETS
DESCRIPTION
REMOVAL
FRONT CENTER BEZEL OUTLETS
FRONT DEMISTER OUTLETS
INSTRUMENT PANEL OUTLETS
INSTALLATION
FRONT CENTER BEZEL OUTLETS
FRONT DEMISTER OUTLETS
INSTRUMENT PANEL OUTLETS
BLOWER MOTOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
FRONT BLOWER MOTOR
REMOVAL
INSTALLATION
DEFROSTER DUCT
REMOVAL
INSTALLATION
FLOOR DISTRIBUTION DUCTS
REMOVAL
INSTALLATION
HVAC HOUSING
REMOVAL
REMOVAL
DISSASEMBLY
INSTALLATION
ASSEMBLY
INSTALLATION
INSTRUMENT PANEL DEMISTER DUCTS
REMOVAL
INSTALLATION
INSTRUMENT PANEL DUCTS
REMOVAL
INSTALLATION
DISTRIBUTION - REAR
AIR OUTLETS
DESCRIPTION
REMOVAL
INSTALLATION
DISTRIBUTION DUCT
REMOVAL
INSTALLATION
BLOWER MOTOR
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
REAR BLOWER MOTOR
REMOVAL
INSTALLATION
HVAC HOUSING
REMOVAL
INSTALLATION
REAR FLOOR HEAT DUCT
REMOVAL
INSTALLATION
PLUMBING - FRONT
PLUMBING - FRONT
DESCRIPTION
OPERATION
WARNING
ENGINE COOLING SYSTEM
A/C SYSTEM
CAUTION - A/C SYSTEM
DIAGNOSIS AND TESTING
REFRIGERANT SYSTEM LEAKS
SYSTEM CHARGE LEVEL TEST
STANDARD PROCEDURE
HANDLING TUBING AND FITTINGS
REFRIGERANT SYSTEM SERVICE EQUIPMENT
REFRIGERANT SYSTEM RECOVERY
REFRIGERANT SYSTEM EVACUATE
REFRIGERANT SYSTEM CHARGE
A/C COMPRESSOR
DESCRIPTION
A/C COMPRESSOR
HIGH PRESSURE RELIEF VALVE
OPERATION
A/C COMPRESSOR
HIGH PRESSURE RELIEF VALVE
DIAGNOSIS AND TESTING
A/C COMPRESSOR NOISE DIAGNOSIS
REMOVAL
A/C COMPRESSOR
A/C COMPRESSOR MOUNTING BRACKET - 2.4L ENGINE
INSTALLATION
A/C COMPRESSOR
A/C COMPRESSOR MOUNTING BRACKET - 2.4L ENGINE
A/C CONDENSER
DESCRIPTION
OPERATION
REMOVAL
2.4L/3.3L/3.8L ENGINES
2.5L/2.8L DIESEL ENGINES
INSTALLATION
2.4L/3.3L/3.8L ENGINES
2.5L/2.8L DIESEL ENGINES
A/C DISCHARGE LINE
REMOVAL
INSTALLATION
A/C EVAPORATOR
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
EXPANSION VALVE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
FRONT A/C EXPANSION VALVE
REMOVAL
INSTALLATION
HEATER CORE
DESCRIPTION
OPERATION
REMOVAL
FRONT HEATER CORE TUBES
FRONT HEATER CORE
INSTALLATION
FRONT HEATER CORE TUBES
FRONT HEATER CORE
HEATER INLET HOSE
REMOVAL
INSTALLATION
HEATER RETURN HOSE
REMOVAL
INSTALLATION
LIQUID LINE
REMOVAL
INSTALLATION
RECEIVER / DRIER
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
REFRIGERANT
DESCRIPTION
OPERATION
REFRIGERANT OIL
DESCRIPTION
OPERATION
STANDARD PROCEDURE
REFRIGERANT OIL LEVEL
REFRIGERANT OIL LEVEL CHECK
VERIFY REFRIGERANT LUBRICANT LEVEL
SERVICE PORT VALVE CORE
DESCRIPTION
A/C SERVICE PORT VALVE CORES
REMOVAL
INSTALLATION
SUCTION LINE
REMOVAL
INSTALLATION
PLUMBING - REAR
A/C EVAPORATOR
DESCRIPTION
OPERATION
REMOVAL
REAR A/C EVAPORATOR
REAR A/C EVAPORATOR LINE EXTENSION
INSTALLATION
REAR A/C EVAPORATOR
REAR A/C EVAPORATOR LINE EXTENSION
A/C EXPANSION VALVE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING
REAR A/C EXPANSION VALVE
REMOVAL
INSTALLATION
HEATER CORE
DESCRIPTION
OPERATION
STANDARD PROCEDURE
REAR HEATER CORE FILLING
REMOVAL
INSTALLATION
HEATER HOSES
REMOVAL
INSTALLATION
LIQUID LINE
REMOVAL
INSTALLATION
SUCTION LINE
REMOVAL
INSTALLATION
UNDERBODY LINES
DESCRIPTION
OPERATION
REMOVAL
UNDERBODY HEATER TUBES
UNDERBODY REFRIGERANT LINES
INSTALLATION
UNDERBODY HEATER TUBES
UNDERBODY REFRIGERANT LINES
CABIN HEATER
CABIN HEATER
DESCRIPTION
OPERATION
MANUAL TEMPERATURE CONTROL SYSTEM
AUTOMATIC TEMPERATURE CONTROL SYSTEM0 - 24 RS (Continued)
WARNING
DIAGNOSIS AND TESTING
SUPPLEMENTAL CABIN HEATER
AIR INTAKE PIPE
REMOVAL
INSTALLATION
EXHAUST TUBE
REMOVAL
INSTALLATION
FUEL DOSING PUMP
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL LINE
STANDARD PROCEDURE
CLEANING
REMOVAL
INSTALLATION
HEATER HOSES
REMOVAL
INSTALLATION
HEATER PIPES
REMOVAL
INSTALLATION
HEATER UNIT
REMOVAL
INSTALLATION
HEATER WIRING
REMOVAL
INSTALLATION
25-EMISSIONS CONTROL
EMISSIONS CONTROL
DESCRIPTION
VEHICLE EMISSION CONTROL INFORMATION LABEL
TRIP DEFINITION
DESCRIPTION - MONITORED COMPONENT
NON-MONITORED CIRCUITS
DESCRIPTION - MONITORED SYSTEMS
HIGH AND LOW LIMITS
OPERATION
SYSTEM
DRB III STATE DISPLAY TEST MODE
OPERATION
EVAPORATIVE EMISSIONS
EVAPORATIVE EMISSIONS
OPERATION - EVAPORATION CONTROL SYSTEM
SPECIFICATIONS
TORQUE
EVAP/PURGE SOLENOID
DESCRIPTION
OPERATION
REMOVAL
INSTALLATION
FUEL FILLER CAP
DESCRIPTION
OPERATION
NATURAL VAC LEAK DETECTION ASSY
REMOVAL
INSTALLATION
LEAK DETECTION PUMP
REMOVAL
INSTALLATION
ORVR
OPERATION
DIAGNOSIS AND TESTING - VEHICLE DOES NOT FILL
PCV VALVE
DESCRIPTION
OPERATION
DIAGNOSIS AND TESTING - PCV SYSTEM
VAPOR CANISTER
DESCRIPTION
OPERATION
Purge Free Cells
REMOVAL
REMOVAL
REMOVAL - WITH NVLD - FOLD-IN-FLOOR
REMOVAL - REAR EVAP CANISTER
INSTALLATION
INSTALLATION
INSTALLATION - WITH NVLD - FOLD-IN-FLOOR
INSTALLATION - REAR EVAP CANISTER
EXHAUST GAS RECIRCULATION
EXHAUST GAS RECIRCULATION
SPECIFICATIONS
TORQUE
TUBE
REMOVAL - 2.4L
INSTALLATION - 2.4L
VALVE
DESCRIPTION
OPERATION
REMOVAL - 2.4L
INSTALLATION - 2.4L
ON-BOARD DIAGNOSTICS
TASK MANAGER
DESCRIPTION
OPERATION
INDEX
