2011 Arctic Cat Prowler XT/XTX/XTZ ATV/ROV Service Manual

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Factory Service Manual for Arctic Cat Prowler XT/XTX/XTZ ATV/ROV.

Models Covered in this manual:
- Prowler XT
- Prowler XTX
- Prowler XTZ

Manual is indexed and searchable for easy access to information. It has hundreds of high quality images and diagrams, a must have manual to perform maintenance and repairs.

Manual Chapters:
- GENERAL INFORMATION/ SPECIFICATIONS
- PERIODIC MAINTENANCE
- ENGINE / TRANSMISSION
- FUEL / LUBRICATION
- ELECTRICAL SYSTEM
- DRIVE SYSTEM
- SUSPENSION
- STEERING / FRAME
- CONTROLS / INDICATORS

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"2011 Arctic Cat Prowler XT/XTX/XTZ ATV/ROV Service Manual" manual can be saved to any computer hard drive, flash storage, burned to a CD or DVD ROM or any other digital media.

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Full list of manual chapters:

TABLE OF CONTENTS
GENERAL INFORMATION
    General Specifications
    Torque Specifications
    Torque Conversions (ft-lb/N-m)
    Tightening Torque (General Bolts)
    Break-In Procedure
    Gasoline - Oil - Lubricant
        RECOMMENDED GASOLINE
        RECOMMENDED ENGINE/ TRANSMISSION OIL
        RECOMMENDED FRONT DIFFERENTIAL/REAR DRIVE LUBRICANT
        FILLING GAS TANK
    Genuine Parts
    Preparation For Storage
    Preparation After Storage
PERIODIC MAINTENANCE / TUNE UP
    Periodic Maintenance Chart
    Periodic Maintenance
        SPECIAL TOOLS
    Lubrication Points
    Air Filter
        CLEANING AND INSPECTING FILTER
        CHECKING AND CLEANING DRAINS
    Valve/Tappet Clearance (H1)
        Feeler Gauge Procedure
        Valve Adjuster Procedure
    Valve/Tappet Clearance (H2)
        Feeler Gauge Procedure
        Valve Adjuster Procedure
    Testing Engine Compression
    Spark Plug(s)
    Muffler/Spark Arrester
    Engine/Transmission Oil - Filter
        OIL - FILTER
    Front Differential - Rear Drive Lubricant
    Driveshaft/Coupling
    Nuts/Bolts/Cap Screws
    Headlight/Taillight-Brakelight
        HEADLIGHT
        TAILLIGHT-BRAKELIGHT
        CHECKING/ADJUSTING HEADLIGHT AIM
    Shift Lever
        CHECKING SHIFT CABLE
        ADJUSTING SHIFT CABLE
    Hydraulic Brake System
        CHECKING/BLEEDING
        INSPECTING HOSES
        CHECKING/REPLACING PADS
        BRAKE DISC
    Parking Brake
        CHECKING
        ADJUSTING
        MEASURING/REPLACING BRAKE PADS (XT/XTX)
        Removing
        Inspecting and Measuring
        Installing
        MEASURING/REPLACING BRAKE PADS (XTZ)
    Burnishing Brake Pads
    Checking/Replacing V-Belt
        REMOVING
        INSTALLING
    Troubleshooting Brake System
ENGINE / TRANSMISSION
    Engine/Transmission
        SPECIAL TOOLS
    Specifications
    Troubleshooting
    Prowler XT/XTX (Table of Contents)
        Removing Engine/ Transmission
        Top-Side Components
        Removing Top-Side Components
            A. Valve Cover B. Cylinder Head
            C. Cylinder D. Piston
        Servicing Top-Side Components
            VALVE ASSEMBLY
                Cleaning/Inspecting Valve Cover
                Removing Valves
                Measuring Valve Stem Runout
                Measuring Valve Stem Outside Diameter
                Measuring Valve Face/Seat Width
                Measuring Valve Face Radial Runout
                Measuring Valve Guide/Valve Stem Deflection (Wobble Method)
                Measuring Valve Guide (Inside Diameter)
                Servicing Valves/Valve Guides/Valve Seats
                Measuring Rocker Arm (Inside Diameter)
                Measuring Rocker Arm Shaft (Outside Diameter)
                Installing Valves
            PISTON ASSEMBLY
                Removing Piston Rings
                Cleaning/Inspecting Piston
                Measuring Piston-Ring End Gap (Installed)
                Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore
                Measuring Piston Skirt/ Cylinder Clearance
                Installing Piston Rings
            CYLINDER/CYLINDER HEAD ASSEMBLY
                Cleaning/Inspecting Cylinder Head
                Measuring Cylinder Head Distortion
                Cleaning/Inspecting Cylinder
                Inspecting Cam Chain Guide
                Honing Cylinder
                Measuring Camshaft Runout
                Measuring Camshaft Lobe Height
                Inspecting Camshaft Bearing Journal
                Measuring Camshaft to Cylinder Head Clearance
                Inspecting Camshaft Spring/Drive Pin
        Installing Top-Side Components
            A. Piston B. Cylinder
            C. Cylinder Head D. Valve Cover
        Right-Side Components
        Removing Right-Side Components
            A. Water Pump B. Right-Side Cover C. Rotor/Flywheel
        Installing Right-Side Components
        Left-Side Components
        Removing Left-Side Components
            A. V-Belt Cover B. Driven Pulley C. Clutch Cover
        Servicing Left-Side Components
            INSPECTING CENTRIFUGAL CLUTCH SHOE
            INSPECTING CLUTCH HOUSING
            INSPECTING PRIMARY ONE-WAY DRIVE
            INSPECTING OIL PUMP
            DRIVEN PULLEY
        Installing Left-Side Components
        Center Crankcase Components
        Separating Crankcase Halves
        Disassembling Crankcase Half
        Servicing Center Crankcase Components
            SECONDARY OUTPUT DRIVE GEARS
                Initial Set-Up
                Checking Backlash
                Correcting Backlash
            CRANKSHAFT ASSEMBLY
                Measuring Connecting Rod (Small End Inside Diameter)
                Measuring Connecting Rod (Small End Deflection)
                Measuring Connecting Rod (Big End Side-to-Side)
                Measuring Crankshaft (Runout)
                Measuring Crankshaft (Web-to-Web)
            COUNTERSHAFT
                Disassembling
                Assembling
        Assembling Crankcase Half
        Joining Crankcase Halves
        Installing Engine/Transmission
    Prowler XTZ (Table of Contents)
        Removing Engine/ Transmission
        Top-Side Components
        Removing Top-Side Components
            A. Valve Cover/Rocker Arms B. Cylinder Head/Camshaft
            C. Cylinders D. Pistons
        Servicing Top-Side Components
            VALVE ASSEMBLY
                Cleaning/Inspecting Valve Cover
                Removing Valves
                Measuring Valve Stem Runout
                Measuring Valve Stem Outside Diameter
                Measuring Valve Face/Seat Width
                Measuring Valve Face Radial Runout
                Measuring Valve Guide/Valve Stem Deflection (Wobble Method)
                Measuring Valve Guide (Inside Diameter)
                Servicing Valves/Valve Guides/Valve Seats
                Measuring Rocker Arm (Inside Diameter)
                Measuring Rocker Arm Shaft (Outside Diameter)
                Installing Valves
            PISTON ASSEMBLY
                Removing Piston Rings
                Cleaning/Inspecting Piston
                Measuring Piston-Ring End Gap (Installed)
                Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore
                Measuring Piston Skirt/Cylinder Clearance
                Installing Piston Rings
            CYLINDER/CYLINDER HEAD ASSEMBLY
                Cleaning/Inspecting Cylinder Head
                Measuring Cylinder Head Distortion
                Cleaning/Inspecting Cylinder
                Inspecting Cam Chain Guide
                Inspecting Cylinder
                Measuring Camshaft Runout
                Measuring Camshaft Lobe Height
                Inspecting Camshaft Bearing Journal
                Measuring Camshaft to Cylinder Head Clearance
                Inspecting Camshaft Spring/Drive Pin (Front Camshaft Only)
        Installing Top-Side Components
            A. Pistons B. Cylinders
            C. Cylinder Head D. Valve Cover
        Left-Side Components
        Removing Left-Side Components
            A. Magneto Cover/Stator Coils B. Water Pump C. Shifter Assembly D. Rotor/Flywheel/Starter Clutch E. Speed Sensor/ Trigger Assembly
        Installing Left-Side Components
        Right-Side Components
        Removing Right-Side Components
            A. CVT Cover B. Driven Pulley C. Clutch Cover D. Centrifugal Clutch
        Servicing Right-Side Components
            INSPECTING CENTRIFUGAL CLUTCH SHOE
            INSPECTING CLUTCH HOUSING
            INSPECTING PRIMARY ONE-WAY DRIVE
            DRIVEN PULLEY ASSEMBLY
            WATER PUMP DRIVE ASSEMBLY
                Disassembling
                Inspecting
                Assembling
        Installing Right-Side Components
        Center Crankcase Components
        Separating Crankcase Halves
        Disassembling Crankcase Half
        Servicing Center Crankcase Components
            SECONDARY OUTPUT DRIVE GEARS
                Initial Set-Up
                Checking Backlash
                Correcting Backlash
            OIL PUMP ASSEMBLY
                Disassembling and Inspecting
                Assembling
            CRANKSHAFT ASSEMBLY
                Measuring Connecting Rod (Small End Inside Diameter)
                Measuring Connecting Rod (Small End Deflection)
                Measuring Connecting Rod (Big End Side-to-Side)
                Measuring Crankshaft (Runout)
                Measuring Crankshaft (Web-to-Web)
            COUNTERSHAFT
                Disassembling
                Assembling
        Assembling Crankcase Half
        Joining Crankcase Halves
        Installing Engine/Transmission
FUEL / LUBRICATION / COOLING
    Fuel/Lubrication/Cooling
        SPECIAL TOOLS
    Electronic Fuel Injection (H1)
        TROUBLESHOOTING
        REMOVING THROTTLE BODY
        INSTALLING THROTTLE BODY
    Electronic Fuel Injection (H2)
        TROUBLESHOOTING
        REMOVING THROTTLE BODY
        INSTALLING THROTTLE BODY
    Gas Tank
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Gas/Vent Hoses
    Oil Filter/Oil Pump
        TESTING OIL PUMP PRESSURE (XT)
        TESTING OIL PUMP PRESSURE (XTX/XTZ)
        REMOVING/DISASSEMBLING
        CLEANING AND INSPECTING
        ASSEMBLING/INSTALLING
    Oil Cooler (XTX/XTZ)
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Liquid Cooling System
    Radiator
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Thermostat (XT/XTX)
        REMOVING
        INSPECTING
        INSTALLING
    Thermostat (XTZ)
        REMOVING
        INSPECTING
        INSTALLING
    Fan
        REMOVING
        INSTALLING
    Water Pump (XT/XTX)
        REMOVING
        INSTALLING
    Water Pump (XTZ)
        REMOVING
        INSTALLING
    Electric Fuel Pump/Fuel Level Sensor
        TESTING
        REMOVING
        INSPECTING
        INSTALLING
    Troubleshooting
ELECTRICAL SYSTEM
    Electrical System
        SPECIAL TOOLS
    Specifications
    Battery
    RPM Limiter
    Testing Electrical Components
    Switches
    Electrical Connections
    Accessory Receptacle/Connector
        VOLTAGE
    Brakelight Switch
        VOLTAGE (Wiring Harness Connector)
        RESISTANCE (Switch Connector)
    Engine Coolant Temperature (ECT) Sensor
    Fan Motor
        RESISTANCE (Fan Motor Connector)
    Power Distribution Module (PDM)
        FUSES
        RELAYS
    Ignition Coil
        VOLTAGE (Primary Side)
        RESISTANCE
            Primary Winding
            Secondary Winding
            Spark Plug Cap
        VOLTAGE
            Primary Coil
    EFI Sensors/Components
        CRANKSHAFT POSITION (CKP) SENSOR
        MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
    Speed Sensor
    Electronic Power Steering (EPS) (XT/XTX)
    Ignition Switch
        VOLTAGE
    Headlight Switch
        VOLTAGE
    Drive Select Switch
        RESISTANCE
        VOLTAGE
    Reverse Override Switch
        VOLTAGE
    Front Drive Actuator
        VOLTAGE
    Stator Coil/Crankshaft Position (CKP) Sensor
        VOLTAGE (AC Generator - Regulated Output)
        VOLTAGE (AC Generator - No Load)
        RESISTANCE (AC Generator)
        RESISTANCE (Crankshaft Position Sensor)
        AC VOLTAGE
            Crankshaft Position Sensor
    Starter Motor
        REMOVING
        INSTALLING
        TESTING VOLTAGE
    Starter Relay
    Electronic Control Unit (ECU)
    Regulator/Rectifier
        TESTING
    Headlights
        VOLTAGE
    Taillight-Brakelight
        VOLTAGE (Taillight)
        VOLTAGE (Brakelight)
    Ignition Timing
    ECU Error Codes
        ECU Error Code List
    Tilt Sensor
        SUPPLY VOLTAGE
        OUTPUT VOLTAGE
    Throttle Position Sensor (TPS)
        INSPECTING
        REMOVING
        INSTALLING/ADJUSTING
    Troubleshooting
DRIVE SYSTEM
    Drive System
        GENERAL INFORMATION
        SPECIAL TOOLS
    Front Drive Actuator
        REMOVING
        INSTALLING
    Front Differential
        REMOVING
            Disassembling Input Shaft
            Assembling Input Shaft
            Disassembling Differential Assembly
            Disassembling Pinion Gear
            Assembling Pinion Gear
            Shimming Procedure/Shim Selection
            Backlash
            Ring Gear End-Play
            Assembling Differential Assembly
            Removing/Installing Axle Seal
        INSTALLING DIFFERENTIAL
    Drive Axles
        REMOVING REAR DRIVE AXLE
        REMOVING FRONT DRIVE AXLE
        CLEANING AND INSPECTING AXLES
        DISASSEMBLING AXLES
        ASSEMBLING AXLES
        INSTALLING REAR DRIVE AXLE
        INSTALLING FRONT DRIVE AXLE
    Rear Gear Case
        REMOVING
        RING GEAR/THRUST BUTTON
            Removing
            Inspecting
            Installing/Shimming
        REAR DRIVE INPUT SHAFT/ HOUSING
            Removing/Disassembling
            Cleaning and Inspecting
            Assembling/Installing
        INSTALLING
    Hub
        REMOVING
        CLEANING AND INSPECTING
        REPLACING WHEEL STUDS
        INSTALLING
    Hydraulic Brake Caliper
        REMOVING/DISASSEMBLING
        CLEANING AND INSPECTING
        ASSEMBLING/INSTALLING
        MASTER CYLINDER ASSEMBLY
            Removing
            Inspecting
            Installing
    Universal Joints (XTZ)
        REMOVING
        INSPECTING
        INSTALLING
    Troubleshooting
SUSPENSION
    Suspension
    Shock Absorbers
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Front A-Arms
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Rear A-Arms
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Wheels and Tires
        TIRE SIZE
        TIRE INFLATION PRESSURE
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
        CHECKING/INFLATING
    Troubleshooting
STEERING / FRAME
    Steering/Frame
    Steering Assembly (XT)
        REMOVING
        INSPECTING
        REPLACING TIE RODS/BOOTS
        INSTALLING
    Electronic Power Steering (EPS) (XTX/XTZ)
        REMOVING EPS ASSEMBLY
        INSTALLING EPS ASSEMBLY
        REMOVING TIE RODS
        INSTALLING TIE RODS
    Steering Assembly (XTX/XTZ)
        REMOVING
        INSPECTING
        INSTALLING
    Steering Wheel
        REMOVING
        INSPECTING
        INSTALLING
    Upper Steering Shaft
        REMOVING
        INSPECTING
        INSTALLING
    Lower Steering Shaft Assembly
        REMOVING
        INSPECTING
        INSTALLING
    Steering Knuckles
        REMOVING AND DISASSEMBLING
        CLEANING AND INSPECTING
        ASSEMBLING AND INSTALLING
    Checking/Adjusting Front Wheel Alignment
    Front Bumper Assembly
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Hood
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Fenders
        REMOVING
        INSTALLING
    Floor
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Belly Panel
        REMOVING
        INSTALLING
    Exhaust System
        REMOVING MUFFLER
        INSPECTING MUFFLER
        INSTALLING MUFFLER
    Cargo Box
        REMOVING
        CLEANING AND INSPECTING
        INSTALLING
    Taillight Assembly
        REMOVING
        INSPECTING
        INSTALLING
    Seats
        REMOVING/INSTALLING
    Troubleshooting
CONTROLS / INDICATORS
    Accelerator Pedal
        REMOVING
        INSTALLING
    Shift Lever
        REMOVING
        INSTALLING
    Speedometer/Tachometer/ LCD/Indicator Lights
        REPLACING
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