2011 Arctic Cat 150 ATV Service Manual
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Factory Service Manual for Arctic Cat 150 ATV.
Manual is indexed and searchable for easy access to information. It has hundreds of high quality images and diagrams, a must have manual to perform maintenance and repairs.
Manual Chapters:
- GENERAL INFORMATION/ SPECIFICATIONS
- PERIODIC MAINTENANCE
- ENGINE / TRANSMISSION
- FUEL / LUBRICATION / COOLING
- ELECTRICAL SYSTEM
- DRIVE SYSTEM
- SUSPENSION
- STEERING / FRAME
- CONTROLS / INDICATORS
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Full list of manual chapters:
TABLE OF CONTENTS
General Information
General Specifications
Torque Specifications
Torque Conversions (ft-lb/N-m)
Tightening Torque (General Bolts)
Break-In Procedure
Gasoline - Oil - Lubricant
RECOMMENDED GASOLINE
RECOMMENDED ENGINE OIL
RECOMMENDED TRANSMISSION LUBRICANT
FILLING GAS TANK
Genuine Parts
Preparation For Storage
Preparation After Storage
Periodic Maintenance/Tune-Up
SPECIAL TOOLS
Periodic Maintenance Chart
Lubrication Points
Air Filter
CLEANING AND INSPECTING FILTER
CHECKING/DRAINING DRAIN TUBE
Valve/Tappet Clearance
Testing Engine Compression
Spark Plug
Muffler/Spark Arrester
Engine Oil - Filter
Transmission Lubricant
Drive Chain
INSPECTING
CLEANING AND LUBRICATING
ADJUSTING TENSION
Headlight/Taillight - Brakelight
HEADLIGHT
TAILLIGHT-BRAKELIGHT
Shift Lever
CHECKING ADJUSTMENT
ADJUSTING SHIFT LEVER
Brake Systems
CHECKING FRONT WHEEL BRAKE
CHECKING REAR WHEEL BRAKE
ADJUSTING FRONT WHEEL BRAKE
MEASURING/REPLACING BRAKE SHOES/PADS
Removing Front Brake Shoes
Removing Rear Brake Pads
Inspecting and Measuring
Installing Front Brake Shoes
Installing Rear Brake Pads
BLEEDING
Burnishing Brake Pads (Rear)
Checking/Replacing V-Belt
REMOVING
INSTALLING
Engine/Transmission
SPECIAL TOOLS
Specifications
Removing Engine/ Transmission
Top-Side Components
Removing Top-Side Components
A. Valve Cover B. Cylinder Head
C. Cylinder D. Piston
Servicing Top-Side Components
VALVE ASSEMBLY
Cleaning/Inspecting Camshaft Holder
Removing Valves
Measuring Valve Stem/Valve Guide Clearance
Inspecting Valve Face
CYLINDER HEAD ASSEMBLY
Cleaning/Inspecting Cylinder Head
Measuring Cylinder Head Distortion
Measuring Camshaft Lobe Height
Inspecting Camshaft Bearing Journal
Measuring Rocker Arm/Shaft Clearance
Installing Valves
PISTON ASSEMBLY
Cleaning/Inspecting Piston
Removing Piston Rings
Cleaning/Inspecting Piston Ring Grooves
Measuring Piston-Ring End Gap (Installed)
Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore
Measuring Piston Skirt/Cylinder Clearance
Installing Piston Rings
CYLINDER ASSEMBLY
Cleaning/Inspecting Cylinder
Inspecting Cam Chain Guide
Honing Cylinder
Installing Top-Side Components
A. Piston B. Cylinder
C. Cylinder Head D. Valve Cover
Left-Side Components
Removing Left-Side Components
A. Kick Starter B. V-Belt Cover C. Drive Pulley D. Driven Pulley/Centrifugal Clutch Assembly
Servicing Left-Side Components
KICK STARTER
V-BELT COVER
DRIVE PULLEY
DRIVEN PULLEY/CENTRIFUGAL CLUTCH ASSEMBLY
Disassembling
Inspecting
Assembling
Installing Left-Side Components
A. Drive Pulley B. Driven Pulley/Centrifugal Clutch Assembly C. V-Belt Cover
Right-Side Components
Removing Right-Side Components
A. Rotor/Flywheel B. Stator Coil/Signal Coil C. Trigger Coil D. Starter One-Way Clutch E. Starter Gears F. Oil Pump/Oil Pump Drive G. Countershaft Drive Gear H. Crankshaft Gear
Servicing Right-Side Components
INSPECTING
Installing Right-Side Components
Disassembling Crankcase Half
A. Crankshaft B. Crankshaft Balancer Shaft C. Timing Chain D. Secondary Transmission
Servicing Center Crankcase Components
INSPECTING
Assembling Crankcase Half
Installing Engine/ Transmission
Troubleshooting
Fuel/Lubrication/Cooling
Carburetor Specifications
Carburetor
REMOVING
DISASSEMBLING
CLEANING AND INSPECTING
ASSEMBLING
INSTALLING
Throttle Cable Free-Play
Engine RPM (Idle)
Gas Tank
REMOVING
CLEANING AND INSPECTING
INSTALLING
Gas Tank Valve
REMOVING/INSPECTING
INSTALLING
Gas/Vent Hoses
Oil Flow Chart
Oil Pump
REMOVING/DISASSEMBLING
CLEANING AND INSPECTING
ASSEMBLING/INSTALLING
Troubleshooting
Electrical System
SPECIAL TOOLS
Specifications
RPM Limiter
Testing Electrical Components
Electrical Connections
Switches
Battery
Brakelight Switch
FRONT BRAKE
VOLTAGE (Wiring Harness Side)
RESISTANCE (Switch Connector)
REAR BRAKE
VOLTAGE (Wiring Harness Connector)
RESISTANCE (Switch)
Fuse Holder
Ignition Coil
PEAK VOLTAGE (Primary/CDI Side)
RESISTANCE
Primary Winding
Secondary Winding
Spark Plug Cap
LCD Gauge Assembly
TESTING
Ignition Switch
VOLTAGE
RESISTANCE
Handlebar Control Switches
RESISTANCE (HI Beam)
RESISTANCE (LO Beam)
RESISTANCE (Starter Button)
RESISTANCE (Emergency Stop)
RESISTANCE (Reverse Override)
Magneto Coils
VOLTAGE (Charging Coil - Output)
VOLTAGE (Charging Coil - No Load)
RESISTANCE (Charging Coil)
RESISTANCE (Trigger Coil)
RESISTANCE (Signal Coil)
PEAK VOLTAGE
Trigger Coil
Signal Coil
Starter Motor
REMOVING/INSTALLING
Starter Relay
VOLTAGE
CDI Unit
Regulator/Rectifier
TESTING
Start-in-Gear Relay
TESTING
Headlights
BULB VERIFICATION (LO and HI Beam)
VOLTAGE
Taillight - Brakelight
BULB VERIFICATION
VOLTAGE (Taillight)
VOLTAGE (Brakelight)
Ignition Timing
Troubleshooting
Drive System
SPECIAL TOOLS
Rear Drive Axle
REMOVING
CLEANING AND INSPECTING
Removing Bearings
Installing Bearings
INSTALLING
Rear Brake Lever/Master Cylinder Assembly
REMOVING
INSPECTING
INSTALLING
Troubleshooting Drive System
Suspension
Front Shock Absorbers
REMOVING
CLEANING AND INSPECTING
INSTALLING
Rear Shock Absorber
REMOVING
CLEANING AND INSPECTING
INSTALLING
Swing Arm
REMOVING AND DISASSEMBLING
CLEANING AND INSPECTING
ASSEMBLING AND INSTALLING
Front A-Arms
REMOVING
CLEANING AND INSPECTING
INSTALLING
Wheels and Tires
TIRE SIZE
TIRE INFLATION PRESSURE
REMOVING
CLEANING AND INSPECTING
INSTALLING
CHECKING/INFLATING
Troubleshooting
Steering/Frame
Steering Post/Tie Rods
REMOVING
CLEANING AND INSPECTING
INSTALLING
Measuring/Adjusting Toe- In/Toe-Out
Body
REMOVING
CLEANING AND INSPECTING
INSTALLING
Steering Post Cover/ Instrument Pod
REMOVING
INSTALLING
Troubleshooting
Controls/Indicators
Front Brake Lever
REMOVING
INSTALLING
Throttle Control
REMOVING
INSTALLING
BACKCOVER
